GUS AGW, Assembly Instructions Manual

Page 1: ...Gewässer Umwelt Schutz GmbH Assembly instructions T h e q u a l i f i c a t i on of the system h a s b e e n p r o v e n b y T Ü V R h e i n l a n d GGW AGW Glycol protector ...

Page 2: ...ve the right to amend this document Any liabiliy for errors and misprints of this document is excluded October 2019 Content 3 Product overview 4 Notes on safety 6 Contents of delivery GGW AGW Glycol protector 7 Assembly instructions for GGW AGW Gylcol protector 14 Circuit diagram of GGW AGW Glycol protector switch box control module 15 Connection plan 16 Service maintenance warning notices and lea...

Page 3: ...ating Heating kit with heating mats and heating thermostat 2 0 Heating requirements for operation of heat pump Sensor for second circuit Platform to be set up in GGW AGWGlycol protector Fault indicating module via SMS Fax oder E Mail Material GGW Glycol protector stainless 1 4301 in 1 5 mm or AGW Glycol protector aluminum AlMg3 Process welding according DIN EN ISO 9606 1 ...

Page 4: ...anteed for properly assembled devices and use as intended by the manu facturer Safety systems may not be modified or bypassed Do not operate damaged or faulty GGW AGW Glycol protectors or components Protectors and components require a minimum clearance to flamm able explosives combustibles aggressive substances or environ ments Assembly repair and service only to be carried out by autho rised qual...

Page 5: ...is regulated in the Federal water act and the German Anlagenver ordnung AwSV Our GGW Glycol protec tor is manufactured from high grade stain less steel or AGW Glycol protector out of aluminum fullfill these compliance with those regulations In the event of leakage escaping oil and glycol water hazard class one till three ac cording to legal requirements will be pre vented from escaping to the surr...

Page 6: ...crew nut 3 per connection level washer 6 per connection level 1 pressure sensor incl 5 m cable 1 switch box control module 1 safety valve with actuator 1 protective cover platforms either standard or made to your requirements Note Check delivery for completeness Assembly parts for pan according to drawing ...

Page 7: ...nd rain water can re ach the pan Ensure a supporting structure able to sup port the weight of the 1 5 mm stainless steel device without deformation Note Installation to be carried out by 2 personnel More com plicated structures will be accompanied by a drawing Make sure to align pan pro perly resting firmly on the supporting structure Alignment The supporting structure is to be aligned horizontall...

Page 8: ...er edge of supporting structure Assembling the pans is illustrated in drawings Note position of separators Place second part of pan into first part as per drawing Follow the same procedure with remaining parts Make sure not to bend material upended side Assembly ...

Page 9: ... onto thread and put screw through drilled hole Put second washer onto protruding thread Add more loctite and tighten screw nut by hand Use same routine for remaining screws Use appropriate tool to tighten screws achieving a watertight connection Note Make sure pan is resting firmly on supporting structure and oberserve drying time of loctite ...

Page 10: ...sure to connect the device with the platform and the separator to the supporting structure Be aware that per foration can lead to leakage problems We recommend a construction surroun ding the pan If you have to drill make sure to seal the hole properly We can provide information on different fas tening methods Fastening Pressure sensor test port The cold water circuit needs to have a internal thre...

Page 11: ...ical connections to be made according to connection plan A cover is provided for every valve Make sure to install it when running the device in an outside area We can supply you with a copper adapter which includes a Schrader Valve to be sol dered into place Please take note to re move the Schrader Valve during soldering Screw pressure sensor onto existing or newly attached test port Pressure sen ...

Page 12: ...ll be closed in case of leakage The red signal indicates the current pressure Correct operation is indicated by a green Druck pressure sign The LED display ticker Druckabfall pres sure drop indicates a leak The green push button will close the valves for an operational check Switch box controle module switch box controle module pressure sensor protective cover per safety valve platform ...

Page 13: ...d Parameters available DRUCK Pressure Operating pressure Choose the parameter using the ar row keys Press PGM key to activate and change settings with the arrow keys This setting will be saved automatically after ten seconds Pressing the PGM key will fast track the procedure DRUCK Pressure is the consigned operating pressure All pressure alarms have to be reset A re set is only possible once corre...

Page 14: ...act optional on number x expandable contact Circuit diagram of GGW AGW Glycol protector switch box control module terminal row 1 terminal row 3 terminal row 2 terminal row 1 85 open 10 open 0 10 bar 3mA 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 16 18 19 20 21 22 23 24 25 26 27 28 29 30 S1E S3 S1 S3 S1 S5 S4 S11 L1 PE N ...

Page 15: ...reen terminal strip Connect pressure sensor 0 8 mm Terminal block switch box terminal block pressure sensor Terminal 7 terminal 1 white Terminal 8 terminal 2 brown Connecting valves 1 5 mm Terminal block switch box terminal block valves Terminal 17 terminal 1 brown Terminal 23 terminal 2 blue Terminal 11 terminal S4 4 Terminal 12 terminal S5 5 Terminal 13 terminal S1 1 Terminal 14 terminal S3 3 No...

Page 16: ...emove deposits in the valve and to check the functioning of the fault signaling device If there are any water polluting sub stances in the GGW AGW Glycol pro tector you have to shut down the sys tem immediately and inform your refri geration and climate expert The water polluting substances are to be disposed of professionally Warning notes Please note that different detergents dis solve oil in wa...

Page 17: ...ol protector must be dis posed properly For this purpose a connection can be screwed on the drain and the process can be opened by ack nowledging the error message Alterna tive Open the valve manually with the supplied manual drive Note For any questions regarding assembly implementation or service please contact our service telephone at 49 5921 71347 0 ...

Page 18: ...Ölprotektor de 1 8 ...

Page 19: ...1 9 GGW AGW Glycol protector Assembly instructions ...

Page 20: ...Gewässer Umwelt Schutz GmbH Bentheimer Str 300 D 48529 Nordhorn T 49 5921 71347 0 info oelprotektor de Ölprotektor de ...