H.C Duke & Son 959R Operator’S Manual With Illustrated Parts List Download | Manualshive

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INSTALLATION AND SERVICE MANUAL 959R

184981-02

The refrigerant couplings that connect

at the freezer and condensers elimi-

nate the need for initial field charging.

The coupling design prevent s air

inclusion and refrigerant loss during

connection. Follow these installation

procedures to insure leakproof connec-

tions (see Figure 6-1).
1. Remove protector caps and plugs

and examine the couplings for dirt

or foreign material. If necessary,

carefully wipe coupling seats and

threads with a clean, dry cloth.

2. Lubricate male half diaphragm and

synthetic rubber seal with POE

refrigerant oil.

3. Thread the coupling halves to-

gether by hand to insure proper

mating of threads. Use proper size

wrenches (on coupling body hex

and on union nut) and tighten until

coupling bodies “bottom” or definite

resistance is felt.

4. Using a pen or marker, mark a line

lengthwise from the coupling union

nut to the bulkhead panel. Then

tighten an additional ¼ turn (ap-

proximately 90°); the marked line

rotation on the coupling union nut

will indicate the amount the coupling

has been tightened. (See figure 6-4.)

If a torque wrench is used, the follow-

ing torque values are recommended:

3/8 in. OD liquid return line couplings:

18-20 ft-lbs

1/2 in. OD discharge line couplings:

30-35 ft-lbs

5. After connecting the condenser line

couplings at both the freezer and the

condensers, secure the condenser

lines to their permanent location with

U-type clamps.

6. Inspect all refrigerant tubing connec-

tions for leaks.

Important: Refrigerant does not

need to be added or removed at
installation, or as seasons change.
The freezer, condenser, and line
sets are factory-charged with the
proper amount of refrigerant for all
ambient conditions and for either
25 ft. or 50 ft. line lengths. The total
system charge is 10.5 lb. of R404a.
If a leak is found, recover the
refrigerant, repair the leak, evacu-
ate the system, and recharge with
10.5 lb. of R404a.

959R

Figure 6-1 Line

Connections

6.2.1 Connecting Condenser Line Couplings

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Summary of Contents for 959R

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Page 59: ...20 x 1 4 11 HC153322 Key Drive 3 16 SQ x 1 1 2 12 HC153171 Belt V B Side 13 HC153625 Sheave 3 4Bore4 75OD Driven 13A HC160495 Screw SK Set 1 4 20 x 1 4 14 HC136982 Cover ContactorBox 15 HC112080 Valve...

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Page 62: ...w 36 Handle HC162105 Caster 1 14 ST PT With Brake HC162106 Caster 1 1 4 ST PT Without Brake HC184238 Chart O RingIvory Laminated HC158051 Cup OverrunMeasuring1Pint Plastic HC136567 Hose SpigotDrain H...

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Page 91: ...CT AS REQUIRED BY NEC POWER 14GA COUPLING DETAIL SEE COUPLING DETAIL 6 FLEX LINES NOTE Drawing shows one condenser conntected to a single head freezer 1 2 in 0 0 Line Set Union Nut 1 3 16 in Body Hex...

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Page 100: ...890123456 1234567890123456 1234567890123456 1234567890123456 1234567890123456 1234567890123456 INSTALLATION AND SERVICE MANUAL 959R 184981 02 8 3 Operational Checks It is important to observe the gene...

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