H.C Duke & Son Electro Freeze COMPACT Series, Operator'S Manual

Page 1: ...H C Duke Son LLC P N 184596 July 2013 Printed in U S A COMPACT SERIES SOFT SERVE FREEZER Model CS600 184596 7 13 OPERATOR SMANUAL with Illustrated Parts List...

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Page 3: ...Operator s Manual for the Electro Freeze Model CS600 Compact Series Soft Serve Freezer All contents Copyright 2012 H C Duke Son LLC 2116 Eighth Avenue East Moline Illinois 61244 i...

Page 4: ...ecals with the words DANGER or WARNING are typically near specific hazards on the freezer General precautions are listed on CAUTION safety decals In this manual CAUTION messages with the safety alert...

Page 5: ...er If you need new decals use the information and illustrations on pages iv and v of this manual to identify the decal and order replacement parts DO NOT attempt to operate the CS600 freezer until you...

Page 6: ...to replace any label please contact your local authorized Electro Freeze Distributor or H C Duke Son When ready to order you will need to determine the 1 part number 2 type of label 3 location of lab...

Page 7: ...e starts automatically Do not operate with panel removed 1 P N HC165126 2 P N HC165025 Hazardous rotating beater shaft Do not operate unit with dispense head removed Beforeremovingdispensehead 1 Turn...

Page 8: ...ence Information 3 4 4 Installation Date 3 4 5 Dimensions 4 5 PART NAMES AND FUNCTIONS 5 6 OPERATOR CONTROLS INDICATORS 7 6 1 Selector Switch 7 6 2 Day Night Switch 7 6 3 ADD MIX Indicator Light 7 6 4...

Page 9: ...Switch Operation 17 10 2 Draining Product From Freezer 18 11 SOFT SERVE INFORMATION 19 11 1 Overrun 19 11 2 Rerun 19 12 ROUTINE MAINTENANCE 20 13 TROUBLESHOOTING TABLE 23 PART II MODEL CS600 REPLACEM...

Page 10: ...lows Name Address Phone Forfactoryserviceassistance contact H C Duke Son LLC ElectroFreeze ServiceDepartmentasfollows Phone 309 755 4553 800 755 4545 FAX 309 755 9858 E mail service hcduke com 2 Note...

Page 11: ...volt circuit Connect the freezer to a circuit separate from any other electrical equipment The power cord on this freezer connects to a NEMA5 20Rrecep tacle See Figure 3 1 3 Supply voltage must be wi...

Page 12: ...er __________________ 3 Electrical Spec Voltage ________ Phase _______ Hertz _________ 4 Maximum Fuse Size ____________ 5 Minimum Circuit Ampacity _______ 4 4 Installation Date Write in Reference Info...

Page 13: ...ensions 4 5 Dimensions The dimensions of the CS600 freezer are provided in figure 4 2 below Optional Top Air Discharge Chute p n HC120991 Figure 4 3 Optional Stainless Steel Cart p n HC162200 is avail...

Page 14: ...ND Securesthehead tothefreezingcylinder 9 NOZZLE Shapesthefrozen productasitisdispensed 1 HEAD Enclosesthefreezing cylinderandprovidesanopeningforproduct tobedispensed 2 O RING HEAD Sealsthehead tothe...

Page 15: ...erandthebeatershaft consistsof 4 SEAL BEATERSHAFT 5 WASHER DOUBLESHAFT SEAL 1 TUBE MIX FEED 188 Metersthe correctamountofmixandairintothe freezingcylinderfromthehopper 2 O RING TUBE Sealstheopening be...

Page 16: ...position b NIGHT right This energy saving mode will reduce product agita tion The freezer will automatically cycle to maintain temperatures below 41 F 5 C Use this position when the freezer will not...

Page 17: ...ED posi tion a freeze up will occur and may damage the freezer b CLOSED Use this position when the freezer is in the NIGHT mode and when product will not be dispensed for a long period of time See fig...

Page 18: ...SH BOTTLE HC196103 used to flush the plunger and hopper walls Figure 7 1 Accessories HC158009 BRUSH 4 DIA HC158077 BRUSH 9 16 DIA X 36 HANDLE HC158012 HANDLE BRUSH 36 FIBERGLASS HC169374 TOOL O RING R...

Page 19: ...ring figure 7 2 2 from head 1 Remove O rings 3 from plunger 5 4 Remove the beater shaft assembly 2 figure 7 3 from the cylinder Then remove breaker bar 1 scraper blades 3 and shaft seal 4 5 from the b...

Page 20: ...mically attack freezer components Figure 7 6 Clean the head ports NOTE It is your responsibility to be aware of the requirements for meeting federal state and local laws concerning the frequency of cl...

Page 21: ...he mix feed port to the cylinder figure 7 9 Rinse and brush with sanitizing solution 5 Brush the inside of the drain tube and cylinder with dish detergent solution making certain to clean back wall of...

Page 22: ...y lubricant to come in contact with the bell shaped rubber portions of the seal figure 8 2 Wipe any excess lubricant from the beater shaft 2 Install the shaft seal over the rear of the beater shaft 3...

Page 23: ...ght only 10 Install the dispensing head onto the freezer by sliding the head over the threaded studs and aligning the square end of the breaker bar with the square in the dispensing head Slide the hea...

Page 24: ...s concerning the frequency of cleaning and sanitizing the freezer 1 Wash and sanitize your hands and forearms 2 Prepare 2 gallons 7 6 liters of sanitizing solution in a container The sanitizing soluti...

Page 25: ...mix feed drain in the hopper Pour a mini mum of 2 1 2 gallons 9 5 liters of mix into the hopper Hold plunger open and remove mix feed tube and allow mix to push out the Pin is in line with hole Pin is...

Page 26: ...th sanitizing solution 5 Turn the mix feed insert to the CLOSED position as shown in figure 9 1 6 Check mix level in hopper to ensure that there is enough mix to keep the indicator light off add mix i...

Page 27: ...freezer dispenses clear water With most of the water dispensed place selector switch in the OFF position and drain off remaining water 7 Prepare 2 gallons 7 6 liters of sanitizing solution Sanitizing...

Page 28: ...iner and measure the weight 5 Use the following formula to figure overrunpercentage Weight of liquid mix minus weight of frozen product divided by the frozen weight Multiply by 100 See example Example...

Page 29: ...ds the following schedule to help maintain your Model CS600 freezer in like new operating condition Take the time to learn and perform these routine procedures and receive in return many years of valu...

Page 30: ...accidentally activated It is essential that the proper operation of this switch be verified on a routine basis Use the following instructions to test for proper operation 1 Be sure all switches are in...

Page 31: ...it is important to store the freezer properly Use the following procedures 1 Disconnect all power to the freezer 2 Disassemble and wash all parts that come into contact with the mix using a warm mild...

Page 32: ...it breaker tripped 5 Contact your Electro Freeze distributor for service 6 Faulty selector switch 6 Contact your Electro Freeze distributor for service 7 Disconnected or broken wire in electrical circ...

Page 33: ...tes only when dispensing 1 Cylinder thermostat setting too warm or thermostat defective 1 Contact your Electro Freeze distributor for service Compressor and beater motor do not operate when dispensing...

Page 34: ...EE THIS SYMBOL BE ALERT TO THE POSSIBILITY OF PERSONAL INJURY DO NOT ATTEMPT TO CONTINUE UNTIL THE SAFETY PRECAUTIONS ARE THOROUGHLY UNDERSTOOD SAFETY CAUTION All maintenance adjustments must be done...

Page 35: ...quate wire size 3 Open start capacitor Single phase only 3 Contact your Electro Freeze Distributor for service Compressor will not start hums intermittently cycling on overload 4 Defective compressor...

Page 36: ...n LLC P N 184596 01 July 2013 Printed in U S A QUALITY PARTS PROTECT YOUR EQUIPMENT KEEP YOUR FREEZER IN EXCELLENT CONDITION ALWAYS CONTACT YOUR ELECTRO FREEZE DISTRIBUTOR FOR REPLACEMENT PARTS COMPAC...

Page 37: ...serial number of the same model Parts are listed using terminology that best fits the function of the part The illustrations in this section will help you to find the correct part number and descrip t...

Page 38: ...Stainless Steel Handle 1 HC119162 Head Assy Dispense 2 HC160623 O Ring Head 3 HC160624 O Ring Plunger 4 HC138611 Rod Actuator 5 HC137807 Plunger Dispense 6 HC116323 Handle Assy Dispense Complete incl...

Page 39: ...Use of unapproved parts will void warranty Figure 2 Beater Shaft Assembly Item Part No Description 1 HC138203 Bar Breaker 15 35 in 2 HC120935 Shaft Assy Beater 3 HC141009 Blade Scraper 4 HC160557 Sea...

Page 40: ...r Use of unapproved parts will void warranty Item Part No Description HC120947 Tube Assy Mix Feed 188 Complete 1 HC141092 Tube Mix Feed 188 Orifice 2 HC160621 O ring Mix Feed Tube 3 HC120664 Insert As...

Page 41: ...lunger Switch Box Item Part No Description 1 HC116613 Switch Assy Plunger HC115684 Guide Assy Push Rod HC162303 Spring Plunger Rod HC150456 Switch Snap Button 2 HC159235 Switch Toggle SPST DAY NIGHT 3...

Page 42: ...ng Instructions 6 IC574100349 Transformer Current 6A HC150724 Tie Cable Wrap 7 HC150594 Stop Terminal Block End Cover 8 HC150591 Block Terminal 9 HC150095 Contactor Mini 3P 1 AUX 24V Compressor 10 HC1...

Page 43: ...ELECTRO FREEZE Model CS600 6 184596 01 Use only original or authorized replacement parts with this freezer Use of unapproved parts will void warranty Figure 6 Side Back View Sheet 1 of 2...

Page 44: ...nsion 8 HC140823 Cap Coupling 9 HC151148 Motor 1 1 2 HP 115 208 230 1 60 Beater Motor 10 HC153190 Belt Poly V 1397 J12 Groove 11 HC141073 Sheave Drive 5 8 Bore 625 OD 12 HC153662 Pulley Idler Tensione...

Page 45: ...Dispense 10 HC120929 Trimstrip Assy 10A HC165414 Nameplate Large Electro Freeze 11 HC120641 Panel Assy Hopper Top 12 HC118691 Cover Assy Hopper Insulate Not Shown HC161300 Switch Level Float Sensor HC...

Page 46: ...ong HC158077 Brush 3 16 inch with 36 inch Handle HC162200 Cart CS Stainless HC184289 Chart O ring Laminated HC158051 Cup Overrun Measuring 1 Pint use with P N HC158049 Scale HC120991 Diverter Assy Air...

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Page 48: ...mping Retainer Plate HC153025 2 D2Q 1577 Washer Lock 5 16 ZN HC160142 2 D2Q 1577 Belt Poly V 1397 J12 Groove HC153190 1 D2Q 1577 Blade Fan 12 24 Air Cooled HC159033 1 D2Q 1577 Blade Scraper HC141009 2...

Page 49: ...ondenser 14 x 20 Air Cooled HC155145 1 E2Q Condenser Water Water Cooled HC155029 1 D2Q 1577 Contactor Mini 3P 1 AUX 24 V Compressor Beater HC150095 2 D2Q 1577 Cord Molded Plug 20A 250V HC150605 1 D2Q...

Page 50: ...mmet 1 1 OD 7 8 GD x 5 8 ID Drain Tube HC159064 1 D2Q 1577 Grommet Compressor Mounting HC151478 4 D2Q 1577 Guard Finger Water Cooled HC151095 1 D2Q 1577 Guide Assy Push Rod Plunger Rod HC115684 1 D2Q...

Page 51: ...s 4 oz Tube HC158054A D2Q 1577 Manual Operators CS600 Instruction HC184596 1 D2Q 1577 Motor Beater 1 1 2 HP 115 208 340 2 60 HC151148 1 D2Q 1577 Motor Fan 50w 230V 50 60 HZ Air Cooled HC151077 01 1 D2...

Page 52: ...Q 1577 Relay Control Flange 3PDT 24V HC150341 1 D2Q 1577 Relay Control Flange DPDT 24VAC HC150343 1 D2Q 1577 Rod Plunger Switch Actuator Button HC137760 1 D2Q 1577 Rod Actuator Head Assembly HC138611...

Page 53: ...Terminal Block End Cover Electric Box HC150594 2 D2Q 1577 Stud Assy Cylinder 2 1 16 HC114341 06 2 D2Q 1577 Switch Assy Plunger HC116613 1 D2Q 1577 Switch Level Float Sensor HC161300 1 D2Q 1577 Switch...

Page 54: ...standard models designed for 208 230v 60Hz 1phase Use only original or authorized replacement parts with this freezer Use of unapproved parts will void warranty Valve Auto Expansion Cylinder HC155490...

Page 55: ...to the CLEAN position Allow beater to run for 5 minutes to soften product 3 Dispense the product into a clean sanitized container until the mix hopper is nearly empty 4 Place the selector switch to O...

Page 56: ...and sets the proper overrun for the first cylinder of product 1 Wash and sanitize your hands and forearms Note Always have clean sanitized hands when handling mix feed assemblies Handle only the top...