h/p/cosmos Arsalis Gaitway 3D, Service Manual

Page 1: ... Germany phone 49 86 69 86 42 0 fax 49 86 69 86 42 49 service hpcosmos com www hpcosmos com Version gaitway 3D treadmill firmware MCU5 v1 08 3 MCU6 v1 2 0176 gaitway 3D Instrumentation manufacturer Arsalis SRL Chemin du Moulin Delay 6 B 1473 Glabais Belgium phone 32 10 474425 fax 32 10 473106 arsalis arsalis com www arsalis com Version gaitway 3D software 1 6 gaitway 3D Service software 1 6 gaitwa...

Page 2: ...nstances where you should consult the gaitway 3D treadmill service manual The present manual only covers the service relative to the gaitway 3D instrumentation More safety notes warnings precautions service instructions are available in the instructions for use of the h p cosmos treadmill ergometer Please refer to the manual available at the address below https www hpcosmos com en contact support ...

Page 3: ...mill support assembly 12 5 3 gaitway 3D floor fixation 12 5 4 gaitway 3D final assembly 14 5 5 gaitway 3D startup 14 6 gaitway 3D sensors calibration 14 7 gaitway 3D on site check out 16 8 Amplifier replacement 16 9 Load cell replacement 16 10 Amplifier fuse replacement 16 11 Installation equipment 17 12 Installation and commissioning checklist 19 12 1 gaitway 3D unpacking 19 12 2 Treadmill suppor...

Page 4: ...ll replacement checklist 84 16 1 Load cell dismounting 84 16 2 Load cell mounting 91 16 3 Load cell replacement summary sheet 99 17 gaitway 3D amplifier fuse replacement checklist 100 17 1 Fuse replacement summary sheet 104 18 DOCUMENTS a 18 1 Applicable documents a 18 2 Reference documents a ...

Page 5: ...020 Page 1 1 Model overview This service manual is applicable to the instrumentation of the gaitway 3D 150 50 Figure 1 gaitway 3D 170 65 Figure 2 and gaitway 3D 190 65 Figure 3 instrumented treadmills Figure 1 gaitway 3D 150 50 overview Figure 2 gaitway 3D 170 65 overview ...

Page 6: ...ds cos103335 01va02 cos103566va01 cos102292 cos102293 cos102294 cos101629 cos101733 cos101734 cos103308 cos102999e cos103266 cos103267 cos103268 cos103300 cos103301 cos103312 cos14970 03 cos101277 cos00097010034 cos00097010035 cos12769 01 cos10223 01 cos102999d e gaitway 3d with wheels for gaitway 170 65 20 for gaitway 3D 150 50 20 for gaitway 3D 170 65 20 for gaitway 3D 190 65 30 km h 170 65 MCU6...

Page 7: ...table baseplate gaitway 3d with wheels for gaitway 190 65 Wheels for gaitway incline module for gaitway 150 190 zebris FDM pressure measuring platform 2i zebris FDM pressure measuring platform 3i zebris FDM pressure measuring platform 2i zebris FDM pressure measuring platform 3i zebris FDM pressure measuring platform 2i Science port speed output TTL zebris modular extension with 120 Hz for running...

Page 8: ... cable Arsalis TM SP 0011 ARS NA NA Power cable Arsalis TM SP 0012 ARS NA NA gaitway 3D software Arsalis TM SW 0011 ARS NA V1 6 Service software Arsalis TM SW 0015 ARS NA V1 6 More information on the gaitway 3D treadmill description is available in the instructions for use of the h p cosmos treadmill ergometer Please refer to the manual available at the address below http www h p cosmos com en com...

Page 9: ...s The treadmill is supported by two longitudinal supports Each support is composed of a foot plate blue on which are two sensor units green and a handrail support brown The sensor cables are routed through cable trays white The supports are laid down on a rubber carpet black and bolted to the floor Figure 6 TM left support ...

Page 10: ...bottom panels Figure 8 The bottom panel includes all connectors mounted during integration i e the connectors for the four load cells right side the treadmill speed sensor connector left side and the power supply connector beside the fuse center The top panel includes all user interface connectors i e the Ethernet connector right side the activity LEDs red for status and green for Ethernet four di...

Page 11: ... The gaitway 3D application is not used for the service operation described in this manual The operation instructions for the gaitway 3D application are described in the gaitway 3D user manual Figure 9 gaitway 3D software welcome screen 2 3 Safety equipment The gaitway 3D instrumentation does not include safety equipment but it is important to have the knowledge of the safety equipment of the gait...

Page 12: ... Arsalis All parts of this device are to be kept away from children and animals and should neither be drunk nor eaten Pull the plug before cleaning electric devices Pay special attention to all maintenance and service instructions Pay special attention to all warnings and precautions in the accessory manuals The manufacturer has no liability for any injury to persons or damage to property Only con...

Page 13: ... of performing recommended maintenance and safety inspection intervals unauthorized maintenance or amendments of the design and or performance and or specifications and or labelling of the devices shall absolve Arsalis from any responsibility for the safety reliability and performance of this equipment Always ground earth the device to prevent electric shock If the power supply outlet is not groun...

Page 14: ...or unreadable safety labels the device must be discontinued immediately The device must be marked accordingly and its operation discontinued e g by pulling the power plug and affixing a warning defect label on the power plug The supplier and authorized service personnel are to be informed in writing immediately Connector caps have to be installed on unused connectors of the instrumentation amplifi...

Page 15: ...cidental contact with the part drop of metallic tool on the part drop of part to the floor shall be avoided to the whole treadmill and locomotion surface once the treadmill is mounted on the treadmill supports More information on the gaitway 3D treadmill service safety aspects is available in the instructions for use of the h p cosmos treadmill ergometer Please refer to the manual available at the...

Page 16: ...arts are transported on wheel boards to the installation location Figure 10 Shipment configuration on palette and treadmill transport 5 2 Treadmill support assembly The load cells are mounted on the foot plates While the treadmill is supported by two wheel boards the left and right support assemblies are mounted to the treadmill 5 3 gaitway 3D floor fixation The holes for floor anchorages are mark...

Page 17: ... ARS Iss A Rev 9 Date 07 12 2020 Page 13 gaitway 3D 150 50 with stratos or mercury legacy treadmill SN cos30000va gaitway 3D 150 50 with stratos or mercury treadmill SN cos30000 02 gaitway 3D 170 65 with stellar or quasar treadmill SN cos30003 ...

Page 18: ...f the sensors of the gaitway 3D instrumentation The calibration set is connected in parallel to the force amplifier to the computer via a router The Gaitway 3D Service software gives detailed instructions to perform the calibration and update the calibration values in the treadmill For the calibration of the speed sensor the treadmill speed is set at a constant value without subject The speed set ...

Page 19: ...n amplifier and the calibration amplifier For the calibration of the lateral ground reaction force channels the calibration gauge is placed at different positions along the side of the treadmill A rope is used to pull on the calibration gauge The force is measured simultaneously by the instrumentation amplifier and the calibration amplifier The software then computes the 6x8 calibration matrix for...

Page 20: ...accurate measurements after replacement of the force amplifier in case the system is not re calibrated 9 Load cell replacement The load cell cable is disconnected from the amplifier The handrail and safety arches are removed from the handrails supports The motor cover is removed and the load cell cable is unrouted The other load cell cables are loosened to lift the treadmill The left and right tre...

Page 21: ...s set X X X X Allen wrench set with rounded head X X X X Dynamometer X Ruler X X Screwdriver PZ2 X X Screwdriver flat head small X X X Cutting plier X X X Needle nose pliers X X Car jack less than 95mm X X X Rubber pad 60x60mm X X X 2 wheel boards X X X Short 13mm hexa bit X X Short 17mm hexa bit X X Adjustable spanner X X 10mm hexa flat wrench X X X 15mm hexa flat wrench X X X 16mm hexa flat wren...

Page 22: ...le blowing pump Hilti tool for M10 anchorages Hammer 26x Hilti HKD M10x40 anchorages X Floor anchorage chemical anchorage Hole pattern board Hilti drill Hilti 16mm drill bit Hand brush Hole blowing pump Hilti pistol 26x Hilti HIT IC M10x80 Injection mortar X The required torques for screwed assemblies are listed in Table 3 Table 3 Nominal torque values Size Configuration Nominal torque Nm M3 All 0...

Page 23: ...ecautions Identify item name identification number and serial number Device name type Device s n Instrumentation s n 12 1 gaitway 3D unpacking Date Name Time Test Step Measurements Test Results Seq No Description Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 2 Remove the top of the palette 3 Remove each sub unit from the palette The right handrail shall rem...

Page 24: ...equired No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 6 Screw the load cells on left and right foot plates Sensor 1 on front left clockwise numbering and cables on back side Torque 50Nm 4x DIN7991 M12x40 Note Ensure that each load cells is tightened at its nominal torque on the first mounting side before tightening the second mounting side to avoid damaging the inse...

Page 25: ... and washers Attach a tie holder on the rear internal side each load cell Torque 1 8Nm 4x Capteur Mini3D Case 16x ISO7380 M4x10 16x DIN6798A M4 4x tie holder 9 Tighten the cable glands on the cables 10 Screw the Flat Support on the sensors with 4x DIN7991 M12x25 Torque 50Nm 4x Flat Support 4x DIN7991 M12x25 Note Ensure that each load cells is tightened at its nominal torque on the first mounting s...

Page 26: ...treadmill supports under the treadmill Sensors 1 and 4 shall be placed at the left side of the treadmill sensors 2 and 3 shall be placed at the right side of the treadmill Load cells are identified by the label at the end of the cable Sensors 1 4 LEFT side Sensors 2 3 RIGHT side Sensors 1 4 Sensors 2 3 12 Lift the supports and insert screws to suspend them to the treadmill Use the M8 screws and th...

Page 27: ...ements Test Results Seq No Description Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 13 If the treadmill has wooden board wheels option screw the 4 wheels to the wooden board with screws and washers Torque 15Nm 8x DIN912 M10x45 8x DIN912 M10x50 16x DIN433 M10 ...

Page 28: ...cl tolerance Measured Calculated Remarks Calculations Pass No pass 14 Place two Treadmill spacer back height of 70 72mm on the treadmill foot plates under the BACK of the treadmill beams Spacers at BACK Spacers at 2x Treadmill spacer back 15 Lay the gaitway 3D on the floor BACK side first Fist side on the floor BACK Fist side on the floor 16 Mark on the floor the positions of the 26 holes on the f...

Page 29: ...holes in the floor using the hole pattern For mechanical anchorages drill 12 mm diameter holes at a depth of 44mm For chemical anchorages drill 16mm diameter holes at a depth of 80mm Hole diameter 12 or 16 mm Hole depth 44 or 80 mm Hole diam Hole depth Hole pattern 20 Clean the holes by blowing air Air pump 21 Insert 26 anchorages in the drilled holes For mechanical anchorages use HILTI HKD M10x40...

Page 30: ...d with a wooden board skip this step and perform steps 25 and 26 Screw the treadmill to the floor For mechanical anchorages torque screws at 15Nm For chemical anchorages torque screws at 8Nm Torque Mech 15 Nm Chemic 8 Nm Torque 26x DIN933 M10x30 26x DIN9021 M10 25 Perfrom this step only if the treadmill is installed with a wooden board Screw the treadmill to the wooden board Torque 15Nm 26x DIN933...

Page 31: ... the handrail supports do not touch the treadmill motor cover 28 Screw the handrails to the handrail supports Torque 15Nm Screws in plastic screws box 29 Screw the handrail longitudinal bars to the handrail posts for 150 50 treadmill Torque 15Nm Screws in plastic screws box 30 Screw the handrail transversal bar to the handrails for 170 65 treadmill Torque 1 8Nm Screws in plastic screws box 31 Scre...

Page 32: ... Description Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 35 Speed sensor cable installation Pass the speed sensor cable through the RIGHT grommet of the treadmill front panel Leave 10 1 cm of cable from the grommet to end of molded backshell of M12 connector for bend relief See RD 2 ...

Page 33: ...S Iss A Rev 9 Date 07 12 2020 Page 29 Test Step Measurements Test Results Seq No Description Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 36 Connect the speed sensor cable to the speed sensor that is free ...

Page 34: ...ements Test Results Seq No Description Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 37 Tie the speed sensor cable with ONE tie wrap to the bracket and with TWO tie wraps to the cable of the other speed sensor one before and one after the bracket 3x Tie wrap ...

Page 35: ... 31 Test Step Measurements Test Results Seq No Description Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 38 Make a loop with the excessive cable length and tie the loops to the other cables close to the motor with TWO tie wraps 2x Tie wrap ...

Page 36: ... Calculated Remarks Calculations Pass No pass 39 Instrumentation power cable installation Pass the power cable through the RIGHT grommet of the treadmill front Then pass the cable end through the hole of the main rib of the motor compartment with the other cables of the treadmill Leave 10 1 cm of cable from the grommet to end of molded backshell of M12 connector for bend relief ...

Page 37: ...lated Remarks Calculations Pass No pass 40 Tie the power cable to the speed cable with ONE tie wrap close to the front panel grommet and to the other cables inside the treadmill with TWO tie wraps 3x Tie wrap 41 Leaving room for a loop with the exceeding length of the power cable route the power cable behind the main circuit breaker of the treadmill towards the main power inlet wires ...

Page 38: ... Date 07 12 2020 Page 34 Test Step Measurements Test Results Seq No Description Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 42 Tie the power cable to the cables inside the treadmill such as on the picture 3x Tie wrap ...

Page 39: ...nal incl tolerance Measured Calculated Remarks Calculations Pass No pass 43 Tie the power cable to the cables inside the treadmill such as on the picture 3x Tie wrap 44 Insert the terminal ring of the power cable on the Earth terminal post of the treadmill and re screw all terminal rings using the washers and nut supplied with the treadmill Torque 6Nm ...

Page 40: ...rance Measured Calculated Remarks Calculations Pass No pass 45 Connect power cable to power supply V blue wire V brown wire Tie the Earth wire green yellow the shielding wire grey and the supply return wire blue together with THREE tie wrap Tie both wire bundles together as close as possible to the screw terminals of the power supply with ONE tie wrap 3x Tie wrap ...

Page 41: ... the treadmill PE Ensure that no cable is connected to the force amplifier R 1ohm 47 Measure impedance of the power cable shielding on the connector backshell to the treadmill PE R 1ohm 48 Measure the impedance of the power cable ground pin3 and 12V pin1 to the treadmill PE Rgnd 1ohm R12V 100ohm 49 Ensure that test area is clear from tools and that the treadmill can be powered safely Then connect ...

Page 42: ...ns Pass No pass 51 Before connecting the amplifier power cable switch on treadmill and measure the power supply to the force amplifier between ground pin3 and 12V pin1 of the power inlet cable Then switch off the treadmill and remove main plug Force amplifier supply V 11 88 12 12 12 52 Confirm that the power cable and speed sensor cable cannot touch sharp edges or moving parts 53 Load cell cable p...

Page 43: ... Test Results Seq No Description Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 54 FOR THE GAITWAY 3D 150 50 Glue two tie mount under the plate under the motor in position 2 and 3 Glue one tie mount on the plate under the motor in position 4 3x Tie mount Loctite 401 ...

Page 44: ... Page 40 Test Step Measurements Test Results Seq No Description Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 55 FOR THE GAITWAY 3D 150 50 Glue two tie mount under the plate under the motor in position 2 and 3 2x Tie mount Loctite 401 ...

Page 45: ...tep Measurements Test Results Seq No Description Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 56 FOR THE GAITWAY 3D 170 65 and 190 65 Glue a Tie mount on the treadmill beam under the motor on the left side of the bottom face 2 Tie mount Loctite 401 ...

Page 46: ...tolerance Measured Calculated Remarks Calculations Pass No pass 57 FOR THE GAITWAY 3D 170 65 and 190 65 Glue a tie mount under the bottom plate of the motor compartment in front of the hole on the right side 2 a second tie mount on the top face of the beam under the motor 3 and a third tie mount in the corner of the motor compartment 4 3x Tie mount Loctite 401 ...

Page 47: ... number label in the center of the back side of the amplifier Serial number label 59 Screw the amplifier to the brackets with panel Arsalis logo on the top Torque 6Nm 4x DIN6798A M6 4x ISO7380 M6x10 60 Unscrew the brackets of the amplifier one screw at a time and place a toothed washer to have a shielding continuity Torque 6Nm 4x DIN6798A M6 61 Measure impedance of the amplifier enclosure power co...

Page 48: ...sults Seq No Description Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 62 Measure the impedance of the load cell cable shielding on backshell to the treadmill PE R1 1ohm R2 1ohm R3 1ohm R4 1ohm 63 Load cell cable routing Open left and right cable tray on treadmill support ...

Page 49: ...lations Pass No pass 64 FOR THE GAITWAY 3D 150 50 Route both left load cell cables to the amplifier through the treadmill motor compartment one tie wrap in the tie mount next to the front left load cell 1 two tie wraps in the tie mounts under the motor plate 2 and 3 one tie wrap in the tie mount on the motor plate 4 two tie wraps on the existing cable bundle 5 and 6 Let the tie wraps loose 6x Tie ...

Page 50: ...ations Pass No pass 65 FOR THE GAITWAY 3D 150 50 Route both right load cell cables to the amplifier through the treadmill motor compartment one tie wrap in the tie mount next to the front right load cell 1 two tie wraps in the tie mounts under the motor plate 2 and 3 one tie wrap in the tie mount on the motor plate 4 two tie wraps on the existing cable bundle 5 and 6 Let the tie wraps loose 6x Tie...

Page 51: ...ll cables to the amplifier through the motor compartment 1 one tie wrap in the tie mount next to the front left load cell 2 one tie wrap in the tie mount under the motor compartment 3 one tie wrap on the existing cables on the plate under the motor 4 one tie wrap on the existing cables at left side of the motor 5 one tie wrap on the existing cables in front of the motor cover 6 one tie wrap on the...

Page 52: ...Service manual Ref TM MAN 0005 ARS Iss A Rev 9 Date 07 12 2020 Page 48 Test Step Measurements Test Results Seq No Description Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass ...

Page 53: ...lts Seq No Description Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 67 Insert the cable of load cell 1 into the grommet located at the left on the front view of the treadmill Insert the cable of load cell 4 into the grommet located at the center of the treadmill front panel ...

Page 54: ...5 and 190 65 Route both right load cell cables to the force amplifier through the motor compartment 1 one tie wrap in the tie mount next to the front left load cell 2 one tie wrap in the tie mount under the motor compartment 3 one tie wrap in the tie mount on the beam under the motor 4 one tie wrap in the tie mount on the plate under the motor 5 one tie wrap on the existing cables close to right h...

Page 55: ...lts Seq No Description Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 69 Insert the cable of load cell 2 into the grommet located at the left on the front view of the treadmill Insert the cable of load cell 3 into the grommet located at the center of the treadmill front panel ...

Page 56: ... tolerance Measured Calculated Remarks Calculations Pass No pass 70 Connect the 4 load cell cables to the amplifier 71 Adjust the length of the four load cell cables Roll the cable excess into the cable trays on the foot plates Close the cable trays Tighten the tie wraps on the load cell cables 72 Inspect that the load cell cables cannot touch any sharp part ...

Page 57: ...ts Test Results Seq No Description Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 73 Connect the power cable P and the speed sensor cable S to the amplifier 74 Close the motor cover Ensure that the motor cover does not touch the handrail supports or the hand rails ...

Page 58: ...haracteristics Computer characteristics Processor RAM Windows version Hard disk capacity Hard disk free space 77 Connect an Ethernet cable between the PC and one router LAN port Configure the router as a DHCP server and set the TCP IPv4 parameters on the PC to obtain an IP address automatically Router configuration example Router IP address 192 168 0 1 Router subnet mask 255 255 255 0 DHCP server ...

Page 59: ...mputer If the optional USB to RS 232 converter is used install the driver on the computer RS 232 cable Optional USB to RS232 adapter Digitus DA 70156 cos12796 01 80 Connect the treadmill mains power plug 81 Switch on the treadmill 82 For MCU5 user terminals From the treadmill user terminal enter the user options by pressing the following buttons simultaneously for 3 seconds SPEED F3 SPEED F4 STOP ...

Page 60: ...SB stick provided by Arsalis start the gaitway 3D Service software From the Installation section select S N and dimensions setup With TM SOC xxxx ARS complete all information and store to amplifier s flash memory with the STORE button TM SOC xxxx ARS reference Document TM SOC xxxx ARS provided by Arsalis prior to the installation 84 Perform gaitway 3D sensors calibration procedure 85 Perform on si...

Page 61: ... and commissioning summary sheet Technician identification Name Company Date Customer identification Contact Company Device identification Model type Treadmill S N Instrumentation S N Standard notes O successful installation and commissioning Remarks Technician Name Signature Customer Name Signature ...

Page 62: ...r and serial number Device name type Device s n Instrumentation s n 2 Place the weight scale included in the calibration set on a flat surface near the treadmill and turn power on 3 Connect the Calibration amplifier to the mains plug with the power cord of the calibration set 4 Connect the Calibration amplifier to the router with the Ethernet cable of the calibration set 5 Connect the calibration ...

Page 63: ...ation before starting the calibration measurements 8 Start Gaitway 3D Service software from the USB stick provided with the calibration equipment and report software version Version Click on logos to get the software version 9 In gaitway 3D Service software select Signals noise check and verify system is operational including the calibration gauge Refer to section 12 5 step 77 For router and PC Et...

Page 64: ...inished press SAVE to store the new calibration factors for the speed sensor Report maximum error given by the gaitway 3D Service software Max E 1 Max E 13 In the gaitway 3D Service software select Vertical force sensors calibration 14 Ensure that nothing touches the treadmill and that nothing is left on the treadmill 15 Prepare a calibration mass as requested by the software Measure precisely its...

Page 65: ...argest errors or repeat all steps from the beginning 19 In the gaitway 3D Service software select Fore aft force sensors calibration 20 Check that nothing touches the treadmill 21 Fix the calibration gauge in position 1 gauge axis under the right side of the rear roller Use two F clamps of 80mm Do not tighten excessively the clamps The gauge cable is oriented to the floor There can be no tension o...

Page 66: ...way 3D Service software To pull on the calibration gauge use a rope and a lever The rope is attached to the lever with a well tightened knot The distance from the knot to the lever extremity should be equal to the height from the floor to the eyebolt of the gauge to pull horizontally Place the extremity of the lever on the ground against the feet to pull on the rope Take care to pull in the axis o...

Page 67: ... right side Position 3 is in the center of the belt Position 4 is with gauge axis at of belt width from the left side Position 5 is with gauge axis under the left side of the rear roller 24 Ensure that all criterions are passed and press Validate Otherwise repeat the steps of a given position that show the largest errors or repeat all steps from the beginning 25 In the gaitway 3D Service software ...

Page 68: ...Fix the calibration gauge in position 1 gauge axis in front of the rear load cell Use two F clamps of 80mm Place the gauge as high as possible gauge axis at 70 80mm from the bottom of the beam Do not tighten excessively the clamps The gauge cable is oriented to the floor There can be no tension on the gauge cable Check that the clamps do not touch any other parts than the calibration gauge and the...

Page 69: ...Service software To pull on the calibration gauge use a rope and a lever The rope is attached to the lever with a well tightened knot The distance from the knot to the lever extremity should be equal to the height from the floor to the eyebolt of the gauge to pull horizontally Place the extremity of the lever on the ground against the feet to pull on the rope Take care to pull in the axis perpendi...

Page 70: ...the belt Position 4 is with the gauge axis in between the front load cell and the center of the belt Position 5 is with the gauge behind the front load cell 30 Ensure that all criterions are passed and press Validate Otherwise repeat the steps of a given position that show the largest errors or repeat all steps from the beginning 31 Press Store report calibration matrix to save it to the FactoryID...

Page 71: ... 1 Sensors calibration summary sheet Technician identification Name Company Date Customer identification Contact Company Device identification Model type Treadmill S N Instrumentation S N Standard notes O successful calibration Remarks Technician Name Signature Customer Name Signature ...

Page 72: ...ass No pass 1 Test Readiness Review Check implementation of safety precautions Identify item name identification number and serial number Device name type Device s n Instrumentation s n 2 Start gaitway 3D Service software provided in installation tools and report software version Version 3 Ensure that nothing touches the treadmill and that nothing is left on the treadmill 4 In the gaitway 3D Servi...

Page 73: ...erate a plot and table reporting RMS noise on Fx Fy and Fz Report the plot with the on site checkout summary sheet in the treadmill logbook 6 In the gaitway 3D Service software select Checkout Natural frequency and follow the instructions Records of 10 seconds will be taken at 10 kHz while hitting the unloaded treadmill with a rubber hammer successively in vertical fore aft and lateral directions ...

Page 74: ...running surface with a precision of 2 5 With a dynamometer range min 100N precision max 1N a static pulling force of 90N will be applied in the fore aft direction at the left and the right side and it will be verified that the gaitway 3D measures the force with a precision of 2 5 With the dynamometer a static pulling force of 90N will be applied in lateral direction at the front and the rear side ...

Page 75: ...ation and checkout data and results Save it on a USB stick and send a copy to Arsalis arsalis com The gaitway 3D Service software can now be closed 9 Start gaitway 3D software and report software version Version 10 Enter Measure function to connect to the gaitway 3D treadmill and amplifier 11 Enter in Hardware control screen and report copy paste the Amplifier information and the treadmill info Am...

Page 76: ... DATA panel in gaitway 3D software on optional user terminal Set speed 10 km h Read speed 9 5 km h 10 5 km h TM control panel speed TM DATA speed TM user terminal speed 15 While the treadmill belt is moving at 10 km h control during 2min that the belt stays centered Adjust belt tension if necessary 16 Stop the belt with the magnet pull rope switch 17 Restart the belt When the set speed is reached ...

Page 77: ... km h Report the traces of Fx Fy and Fz with the on site checkout summary sheet in the treadmill logbook 20 With a subject on the gaitway 3D record a trace of 10 seconds at 1 kHz at the following speeds of running 10 and 15 km h Report the traces of Fx Fy and Fz with the on site checkout summary sheet in the treadmill logbook 21 Quit the Measure screen and enter the DATA screen in gaitway 3D softw...

Page 78: ...1 On site checkout summary sheet Technician identification Name Company Date Customer identification Contact Company Device identification Model type Treadmill S N Instrumentation S N Standard notes O successful on site checkout Remarks Technician Name Signature Customer Name Signature ...

Page 79: ...ults Seq No Description Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 1 Test Readiness Review Check implementation of safety precautions Identify item name identification number and serial number Device name type Device s n Instrumentation s n 2 Switch off gaitway 3D system and disconnect mains plug 3 Disconnect the Ethernet cable from the gaitway 3D force ...

Page 80: ...A Rev 9 Date 07 12 2020 Page 76 Test Step Measurements Test Results Seq No Description Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 4 Disconnect the power cable P and the speed sensor cable S from the amplifier ...

Page 81: ... Measurements Test Results Seq No Description Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 5 Disconnect the 4 load cell cables from the amplifier 6 Disconnect if applicable any other cable connected to the amplifier Note their type origin and position ...

Page 82: ...eq No Description Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 7 Disconnect any connector caps from the amplifier and set them aside 8 Dismount amplifier from support bracket and re insert screws and washers on the brackets 9 Pack amplifier with adequate protection for transport ...

Page 83: ...hat the mains plug is disconnected 11 Remove protective packaging carefully Note the amplifier serial number indicated on the name plate S N 12 Screw the amplifier to the brackets in front of the motor compartment with Arsalis logo on the top Screws and washers should be already placed on the brackets Torque 6Nm 4x DIN6798A M6 Fabory 51460060001 4x ISO7380 M6x10 Fabory 07151060010 13 Measure imped...

Page 84: ... 0005 ARS Iss A Rev 9 Date 07 12 2020 Page 80 Test Step Measurements Test Results Seq No Description Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 14 Connect the 4 load cell cables to the amplifier ...

Page 85: ...s A Rev 9 Date 07 12 2020 Page 81 Test Step Measurements Test Results Seq No Description Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 15 Connect the power cable P and the speed sensor cable S to the amplifier ...

Page 86: ...hernet cable from the gaitway 3D force amplifier to one router LAN port if a router is used or to the operator computer if a direct connection is used Ethernet cable 17 Connect the mains plug of the system 1 Perform calibration procedure 18 Perform on site checkout procedure 19 Re connect any connector caps disconnected in step 7 to the amplifier 20 Connect if applicable the other cables of the se...

Page 87: ...sheet Technician identification Name Company Date Customer identification Contact Company Device identification Model type Treadmill S N Amplifier identification Uninstalled amplifier S N Installed amplifier S N Standard notes O successful amplifier replacement Remarks Technician Name Signature Customer Name Signature ...

Page 88: ...ription Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 1 Test Readiness Review Check implementation of safety precautions Identify item name identification number and serial number Device name type Device s n Instrumentation s n 2 Indicate the load cell that needs to be replaced Load cell 1 2 3 or 4 Load cell 3 Switch off gaitway 3D system and disconnect mai...

Page 89: ...Keep the screws 5 Dismount the motor cover 6 Open the cable tray cover on the side of the load cell to replace 7 Remove the tie wraps on the load cell cable Remember the position of the tie wraps 8 Dismount 26x floor anchoring screws Keep the screws and washers 9 Disconnect the appropriate load cell cable from the amplifier 10 Dismount both left and right handrail from the handrail supports set sc...

Page 90: ...upports from foot plates and set screws and washers aside 12 Mount left and right handrail on the treadmill beams using the screws set aside at step 10 13 Un route cable from load cell to replace to the force amplifier Leave the cable to the other load cell on the same side routed loosely towards amplifier 14 Place two Treadmill spacer back height of 70 72mm on the treadmill foot plates under the ...

Page 91: ...ep Measurements Test Results Seq No Description Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 15 Lift the FRONT of the treadmill with a jack and place it on wheel board Lift side FRONT 16 Lift BACK of treadmill with a jack and place it on wheel board ...

Page 92: ...Remarks Calculations Pass No pass 17 Dismount 4x DIN933 M8 hex head treadmill fixation screws under both Flat supports of the side of the load cell to replace Support the foot plate while unscrewing the Flat supports and avoid any shock on the load cells Keep the screws and washers 18 Remove treadmill support from underneath the treadmill Proceed with care to prevent pulling on the cables ...

Page 93: ...est Step Measurements Test Results Seq No Description Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 19 Unscrew the flat support of the Load cell to dismount Keep the screw 20 Untighten the load cell cables from cable gland of the Load cell case ...

Page 94: ...lerance Measured Calculated Remarks Calculations Pass No pass 21 Remove the Load cell case from the foot plate around the load cell to replace Keep 4x screws 4x washers and 1x tie holder 22 Unscrew the load cell from the foot plate Keep the screw Note load cell serial number Dismounted load cell S N S N 23 Pack the load cell with adequate protection for shipment ...

Page 95: ... No Description Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 24 Verify that the mains plug is disconnected 25 Remove protective packaging carefully Note the serial number indicated on the Load cell Mounted load cell S N S N 26 Indicate the position where the load cell needs to be mounted Load cell 1 2 3 or 4 Load cell ...

Page 96: ...cription Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 27 Screw the load cell on the foot plate from the bottom of the foot plate with the cable exit on the back side Torque 50Nm 1x DIN7991 M12x30 28 Screw the cable gland on the Load cell case leaving the cable free inside the cable gland ...

Page 97: ...No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 29 Screw the Load cell case on the base plates Use 4x screws 4x new washers and 1x tie holder Tie holder is at the internal side left side of right support or the opposite Torque 1 8Nm 4x ISO7380 M4x10 4x DIN6798A M4 2x Tie mount 30 Tighten the cable gland on the cable ...

Page 98: ...crew the flat support on the sensors Torque 50Nm 1x DIN7991 M12x25 32 While the treadmill is elevated and supported by two wheel boards place the two treadmill supports under the treadmill Sensors 1 and 4 shall be placed at the left side of the treadmill sensors 2 and 3 shall be placed at the right side of the treadmill Load cells are identified by the label at the end of the cable Sensors 1 4 LEF...

Page 99: ...s and insert screws to suspend them to the treadmill Tighten the M8 screws to fix the supports to the treadmill beams Torque 50Nm 16x DIN933 M8x30 Fabory 1210080030 16x DIN6798A M8 Fabory 37420080001 34 Check that the Treadmill spacer back parts are present at the BACK of the treadmill and lay down the treadmill on the floor mounting holes BACK side first Spacers at BACK Fist side down BACK Spacer...

Page 100: ...ts from the treadmill beams set screws and washers aside then lay the handrails temporarily on the treadmill Torque 30Nm 8x DIN933 M10x25 8x DIN6798A M8 38 Remount the handrail supports to the foot plates by screwing the 8 screws and using new washers Ensure that the handrail support ribs do not touch the treadmill beams and that the handrail supports do not touch the treadmill motor cover Torque ...

Page 101: ... pass 41 Measure the impedance of the load cell cable shielding on cable connector backshell to the treadmill PE R1 1ohm R2 1ohm R3 1ohm R4 1ohm R1 R2 R3 R4 42 Connect the 4 load cell cables to the amplifier 43 Adjust the length of the load cell cables on the side of the replaced load cell Roll the cable excess into the cable trays on the foot plates Close the cable trays Tighten the tie wraps on ...

Page 102: ...oad cell cables cannot touch any sharp part 45 Screw the optional left and right safety arch to the handrail supports and to the handrails Torque 15Nm 46 Connect the safety arch emergency stop to the treadmill 47 Close the motor cover Ensure that the motor cover does not touch the handrail supports nor the hand rails 48 Connect the mains plug of the system 49 Perform calibration procedure 50 Perfo...

Page 103: ...ation Name Company Date Customer identification Contact Company Device identification Model type Treadmill S N Instrumentation S N Load cells identification Uninstalled load cell position Uninstalled load cell S N Installed load cell S N Standard notes O successful load cell replacement Remarks Technician Name Signature Customer Name Signature ...

Page 104: ...Remarks Calculations Pass No pass 1 Test Readiness Review Check implementation of safety precautions Identify item name identification number and serial number Device name type Device s n Instrumentation s n 2 Disconnect main plug 3 Perform a visual inspection of the treadmill treadmill amplifier and all visible cables for visible damage No visible damage 4 Disconnect all accessories connected on ...

Page 105: ...Results Seq No Description Required No minal incl tolerance Measured Calculated Remarks Calculations Pass No pass 6 Measure the impedance of the amplifier power connector 12V pin1 to the connector ground pin3 the connector backshell RGND 100ohm Rbackshell 1Mohm RGND Rbackshell 7 Disconnect the 4 load cell cables ...

Page 106: ...o the load cell ground pin6 the cable connector backshell RGND1 333 3ohm 5ohm Rbackshell1 1Mohm RGND1 Rbackshell1 9 Measure the impedance of the load cell 2 power supply on the load cell cable pin1 to the load cell ground pin6 the cable connector backshell RGND2 333 3ohm 5ohm Rbackshell2 1Mohm RGND2 Rbackshell2 10 Measure the impedance of the load cell 3 power supply on the load cell cable pin1 to...

Page 107: ...ls and tighten the connector screws with a screwdriver 13 Reconnect the power cable 14 If all the steps are passed successfully the fuse can be replaced as follow 15 Unscrew the fuse holder cap 16 Check that the old fuse is blown out 17 Replace the fuse by a new fuse 800 mA 250 V time delay 5mm x 20mm such as SCHURTER 0034 3116 18 Screw the fuse holder cap with the new fuse 19 Insert the main plug...

Page 108: ... 1 Fuse replacement summary sheet Technician identification Name Company Date Customer identification Contact Company Device identification Model type Treadmill S N Instrumentation S N Standard notes O successful fuse replacement Remarks Technician Name Signature Customer Name Signature ...