haacon 4202.0,5, Operating Instructions Manual

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haacon hebetechnik gmbh 

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 Phone +49 (0) 9375 - 84-0 

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Fax +49 (0) 9375 - 8466 

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8. operation

Retrieving of loads:

z

Engage crank handle on shaft (A) and 

turn clockwise.

Releasing loads:

z

Turn crank handle anti-clockwise on 

shaft (A).

type 4202:

Disengaging cable drum:

Free running of cable drum is allowed 

only without load.

Reeling off rope without load (cable 

drum running free):

z

Pull out bolt (D) by hand and engage 

crank handle (C) on shaft (B) and pull handle outwards hard to free 

clutch.

z

Winding up rope: Turn crank handle on shaft (B) anti-clockwise.

Warning:

Shaft (B) cannot be turned clockwise due to self-acting automa-

tic brake. Ensure rope is wound on in correct direction!

Insert the crank handle. Turn crank clockwise to lift the load. To lower 

the load, turn crank anti-clockwise.

If the crank is not turned the load is suspended safely. When lifting a 

load, do not wind rope beyond the point where at least 1,5 x rope dia-

meter is left free on drum flanges above outermost layer.

When loaded, at least two turns of the rope must remain on the drum.

The capacity of the first layer corresponds to the nominal capacity of the 

winch. This means that the capacity decreases with every further layer 

(refer to type-/ capacity number plate for capacity of first and last layer).

9. testing

The equipment must be inspected in accordance with the conditions of 

use and the operating conditions at least once per year by an authorised 

person 2 per TRBS 1203 (Technical expert) (testing per BetrSichV, §10, 

sect.2 represents implementation of EC Directives 89/391/EEC and 

2009/104/EC and the annual occupational safety inspection per DGUV-V 

54, §23, sect. 2 and DGUV-G 309-007). 
These inspections must be documented:

– Before commissioning.

– After significant alterations before recommissioning.

– At least once per year.

– In the event of unusual occurrences arising that could have detrimen-

tal effects on the safety of the winch (extraordinary tests, e.g. after a 

long period of inactivity, accidents, natural events).

– After repair works that could have an influence on the safety of the winch.
Technical experts are persons, who have sufficient knowledge based 

on their specialist training and experience, in the areas of winches, lift 

and pull systems, and familiarity with the relevant official occupational 

health and safety rules, accident prevention regulations, guidelines and 

generally accepted engineering rules (e.g. EN standards), to evaluate 

the operational safety of winches, and lift and pull systems. Technical 

experts are to be nominated by the operator of the equipment. Per-

formance of the annual occupational safety inspection as well as the 

training required to obtain the aforementioned knowledge and skills can 

be provided by haacon hebetechnik.

10. Maintenance recoMMenDation

The operator determines the intervals themselves based on frequency 

of use and the operating conditions. 

– Regular cleaning, no steam jets!

– Carry out visual check on inaccessible brakes / locks every 5 years at 

the latest, replace brake pads as required.

– General overhaul by the manufacturer after 10 years at the latest.

caUtion!

Only perform inspection, maintenance and repair work on an 

unloaded hoist. Only allow work on brakes and locks to be per-

formed by qualified specialist personnel.

Maintenance and inspection work

intervals

Visual check of the rope hooks (load carrier)

Before 

every use

Function of the winch
Condition of the rope and lifting equipment
Brake function under load
Check rope for wear acc. to DIN ISO 4309 and service

Quarterly

Annually

Check fastening bolts for secure seating
Check all parts of the winch and crank for wear, if ap-

plicable, replace defective parts and lubricate.

Annually

Check type plate for legibility
Have an inspection performed by an expert

Lubricant recommendations: 

Multi-purpose grease per DIN 51502 K3K-20

11. spare parts

When ordering spare parts it is essential to quote:

– The type and serial number of the equipment / item and part number

12. DisasseMBLy, DisposaL

– Make sure to observe the safety instructions.

– Dispose of the equipment and the substances within it in an environ-

mentally responsible manner.