Habasit AF-61/8x30 Operating Instructions Manual Download

Page: 2 / 14

Operating instructions 4123

Flexproof-Cutter

AF-61/8x30

Page

Edition: 01/0206

Subject to alterations

Table of contents:

General information ............................................................................................................................ 3

1.1

Application............................................................................................................................................. 3

1.2

Important safety terms .......................................................................................................................... 3

1.3

Scope of supply..................................................................................................................................... 4

1.4

Ordering of accessories/spare parts..................................................................................................... 4

1.5

Warranty................................................................................................................................................ 4

1.6

Technical advice ................................................................................................................................... 4

Mode of operation ............................................................................................................................... 5

Initial start-up ...................................................................................................................................... 5

Cutting of belt/tape ends.................................................................................................................... 6

4.1

Flexproof cutting of the belt/tape........................................................................................................... 6

4.2

The first operation starting from a new belt/tape coil ............................................................................ 6

4.3

Continuing Flexproof cutting ................................................................................................................. 7

4.4

Serial Flexproof cutting process............................................................................................................ 7

Service.................................................................................................................................................. 8

5.1

Preventive Maintenance ....................................................................................................................... 8

5.2

Replacement of cutting blades.............................................................................................................. 8

5.3

Replacement of the cutting pad ............................................................................................................ 8

Technical data ..................................................................................................................................... 9

Drawings ............................................................................................................................................ 10

7.1

Spare parts.......................................................................................................................................... 11

Appendix:

Preventive maintenance, checklist and record sheets

Product

liability

4123INS.FAB-en0306ITA

Summary of Contents for AF-61/8x30

Page 1: ...ol for 8x30 mm Flexproof finger geometry It is designed mainly for Habasit machine tapes and belts up to 3 mm thickness The AF 61 8x30 has a movable cutting head with two blades It can be positioned by a pin in steps of 8 mm ensuring the required accuracy The fingers are thus cut manually step by step by means of a lever The AF 61 8x30 is designed and suitable for occasional on site preparation of...

Page 2: ...of operation 5 3 Initial start up 5 4 Cutting of belt tape ends 6 4 1 Flexproof cutting of the belt tape 6 4 2 The first operation starting from a new belt tape coil 6 4 3 Continuing Flexproof cutting 7 4 4 Serial Flexproof cutting process 7 5 Service 8 5 1 Preventive Maintenance 8 5 2 Replacement of cutting blades 8 5 3 Replacement of the cutting pad 8 6 Technical data 9 7 Drawings 10 7 1 Spare p...

Page 3: ... personnel or monitored by responsible specialists For reasons of scope these instructions cannot cover all possible aspects of operation maintenance or repair The indications given herein refer to the use of the tools according to their designated purpose by skilled personnel In case of doubt or if further detailed information is required please contact the manufacturer Section 1 4 1 2 Important ...

Page 4: ...red parts clearly referring to the part numbers and if necessary to the illustrations in this manual WARNING The use of foreign parts not meeting Habasit specifications is not admissible Habasit declines all responsibility for the consequences if non Habasit parts are used 1 5 Warranty All tools undergo a strict final inspection On the assumption of correct handling they are warranted against mate...

Page 5: ...cutting pad using two plates Fingers are then cut manually in subsequent steps by a die cutting operation performed with the two blades of the cutting head The max belt tape thickness that can be cut is 3 mm 0 12 in and 60 mm 2 4 in is the max possible belt tape width 3 Initial start up For safe operation place the Flexproof Cutter AF 61 8x30 on a solid workbench or table If it is used only statio...

Page 6: ...1 and move the cutting head slider 11 one step to the next indexing hole Release the indexing plunger 21 in the way that the pin enters the hole Carry out the successive cutting stroke by pressing down lever 16 Repeat the operations until the belt tape is completely cut INDICATION Do not turn the belt tape for the second Flexproof cutting operation Otherwise the cut fingers of both ends will not m...

Page 7: ...s of belts tapes are to be cut the lengths can be marked prior to cutting operation as shown on illustration 2 Insert belt tape in Flexproof Cutter and align mark B on the edge K of the cutting pad Carry out the cutting operation see 4 1 and repeat this operation for every following mark B1 B2 A 150 mm 5 9 in B x Illustration 1 Cutting start from a new coil B B1 x B2 B3 x x Illustration 2 Continui...

Page 8: ... also checklist and record sheet enclosed 5 2 Replacement of cutting blades Remove the base plate 1 unscrewing the four screws Remove the two screws which fix the blank holder 13 and remove it Remove the four screws which fix the two blades 26 Remove the blades 26 WARNING Handle cutting blades with special care The blades can cause injury even if they are worn out Replace the cutting blades making...

Page 9: ...Page 9 of 14 Edition 01 0206 Subject to alterations 6 Technical data Max belt tape width mm in 60 2 4 Max belt tape thickness mm in 3 0 12 Dimensions without lever L x W x H mm in 180 x 150 x 170 7 x 5 9 x 6 7 Net weight kg lbs 4 2 9 25 4123INS FAB en0306ITA ...

Page 10: ...Operating instructions 4123 Flexproof Cutter AF 61 8x30 Page 10 of 14 Edition 01 0206 Subject to alterations 7 Drawings 4123INS FAB en0306ITA ...

Page 11: ...cking plate 8 H08D003083 Rear locking plate 9 H08D003084 Guide rod 10 H08D003085 Washer 11 H08D003086 Slider 12 H08D003087 Plunger support 13 H08D003088 Blank holder 14 H08D003089 Blades support 15 H08D003090 Pressing structure 16 H08D003091 Lever 17 H08D003092 Pressing structure pin 18 H08N011965 Knob 19 H08N010065 Washer 20 H08N011966 Spring 21 H08N011967 Indexing plunger 22 H08N010149 Seeger ri...

Page 12: ...urther information and reference numbers periodically monthly Evaluation criterion Daily 1 6 Remarks 1 Cleaning 1 1 Clean the Flexproof Cutter after use remove residual matter A 2 Inspection of the cutting pad 2 1 Check the condition of the cutting pad If excessive wear and or insufficient cutting quality is found the cutting pad has to be replaced B 3 Checking of die cuts 3 1 Check quality of cut...

Page 13: ...tions to be performed see checklist Next Performed Next Performed Next Performed Next Performed daily work not recorded Check Initials Date Check Initials Date Check Initials Date Check Initials Date 2 1 Inspect condition of cutting pad If excessive wear and or insufficient cutting quality is found the cutting pad has to be replaced 3 1 Check quality of cut and inspect cutting blade for damages If...

Page 14: ... kind are made as to their accuracy or suitability for particular applications The data provided herein are based on laboratory work with small scale test equipment running at standard conditions and do not necessarily match product performance in industrial use New knowledge and experiences can lead to modifications and changes within a short time without prior notice BECAUSE CONDITIONS OF USE AR...

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