Habasit Rossi HB, Operational Manual

Page 1: ...Electric motors Types HB HB2 HB3 HBZ HB2Z HB3Z HBF HB2F HB3F HBV HB2V HB3V 5RES 5REF Operational manual HB 1 0001 RGC Rossi 7 910 122 91 25 www rgc group ru...

Page 2: ...2 Rossi HB 1 0001...

Page 3: ...pply 32 1 5 Electric motor structure 32 1 6 Marking 32 1 7 Sealing and packing 32 1 8 Transportation and storage 32 1 9 Sales conditions 33 2 INSTALLATION SETTING AND OPERATION INSTRUCTIONS 34 2 1 Saf...

Page 4: ...HB3Z HBF HB2F HB3F HBV HB2V HB3V 5RES 5REF ROSSI S p A Via Emilia Ovest 915 A 41123 MODENA Italy Via Emilia Ovest 915 A 41123 MODENA Italy 603086 17 603086 17 8 831 246 20 12 8 831 246 20 12 Email pri...

Page 5: ...40 C 50 C 5RES e 5REF IP 55 IEC 60034 5 RAL 5010 DIN1843 C3 ISO 12944 2 IM B3 IM B5 IM B14 IEC 60072 1 20 000 IEC 60072 1 IEC 60034 14 LWA IEC 60034 9 F IEC 60034 1 IC 411 IC 416 HB IC 410 5RES 5REF...

Page 6: ...6 Rossi HB 1 0001 1 3 15 40 C 20 C 50 C 1 000 52776 2007 60034 1 2004 1 4 1 5 1 6 1 7...

Page 7: ...7 Rossi HB 1 0001 1 8 1 2 20 C 50 C 10 70 1 9...

Page 8: ...8 Rossi HB 1 0001 2 2 1 2 2 20 5 C 60 2 ATEX 94 9 EG II 1 6 2...

Page 9: ...9 Rossi HB 1 0001 2 3 1 2 3 4 5 Rossi 1 Ve 3 5 PN 15 Ve 4 5 PN 15 Ra 6 3 m...

Page 10: ...A Absorption A V 5 Hz 63 71 80 90 100 112 132 160S 160M L 180 200 225 250 280 A 230 50 60 0 06 0 12 0 12 0 26 D 3 Y400 50 60 0 13 0 15 0 26 0 41 E 3 Y400 60 0 12 0 14 0 24 0 37 F 3 Y500 50 60 0 11 0 1...

Page 11: ...L of spring for Mfmax mm 35 5 50 71 100 mm mm mm min max 3 nom max 2 BF 12 63 71 0 5 0 25 0 40 6 BF 53 13 71 80 0 5 0 25 0 40 6 BF 04 14 80 90 0 6 0 30 0 45 6 BF 05 15 90 100 112 0 6 0 30 0 45 8 BF 06...

Page 12: ...12 Rossi HB 1 0001 3 5 Mf Mfmax 500 25 C 10 M 1 M 60204 1 2007 10 4...

Page 13: ...6 6 terminals High voltage Y 6 6 terminals High speed Low speed High speed Low speed Y Y 9 9 terminals Y 9 9 terminals 4 5 5 6 Umax dU dt UN UN 400 V UMAX 1000 V U dt 1 kV s 30 30804 6 1 2013 2 4 6 6...

Page 14: ...14 Rossi HB 1 0001 HBZ HBV HBVM RN1 RR1 RR8 30804 6 1 2013 160S 160M HBZ HBV HBVM 6...

Page 15: ...RR4 RR5 RR8 Standard release Quick release Standard braking t2 Quick braking t2 d c 1 2 3 RR5 4 U1 U2 500 V Brake supply contactor should work in parallel with motor supply contactor the contacts sho...

Page 16: ...16 Rossi HB 1 0001 7 HBZ HBV HBVM 6 HBZ SB SU 7 HBF 160S Y Y 160M Y 8...

Page 17: ...ke connection brake connection HBF 63 160S HBF 160M 200 HBF 63 160S HBF 160M 200 Motor size Power W 63 71 15 80 112 25 132 160S 40 160 180 50 200 250 65 280 100 Bi metal thermal probes Thermistor ther...

Page 18: ...18 Rossi HB 1 0001 2 4 1 2 3 4 1 2 1 2 3 4 5 6 7 2 5...

Page 19: ...19 Rossi HB 1 0001 3...

Page 20: ...20 Rossi HB 1 0001 1 4 Rossi 2 Y tcarc tamb 70 C 1 Rossi Y Rossi 1 Rossi...

Page 21: ...21 Rossi HB 1 0001 Y Rossi Rossi HBF 160M Rossi...

Page 22: ...22 Rossi HB 1 0001 4 WEEE 5 5 12...

Page 23: ...______________________________________________________________________________ ________________________________ ________________________________________ _________________________________ 7 ___________...

Page 24: ...24 Rossi HB 1 0001...

Page 25: ...rclip 19 Fan 20 Fan cover 23 Seal ring 160 labyrinth seal 180 35 Non drive end bearing 37 Circlip 160 or flange 160M for driving shaft axial fastening 38 Screw 160S bolt 160M 39 Rotor with shaft 40 Se...

Page 26: ...6 Release hand lever 17 Braking spring 18 Safety circlip 19 Fan 20 Fan cover 21 Key 22 Flywheel 23 V ring 24 Electromagnet 25 Fastening screw 26 Contrast spring 27 Toroid coil 28 Guiding bush 29 Inter...

Page 27: ...ring 32 Fastening nut 33 Dragging hub 34 Release hand lever puller with contrast spring and self locking nut 35 Non drive end bearing 36 Key 37 Circlip 160S or flange 160M for driving shaft axial fast...

Page 28: ...sing with stator windings 10 Terminal box 11 Rectifier 12 Non drive end endshield 17 Braking spring 18 Safety circlip 19 Fan brake disk 20 Fan cover 24 Electromagnet 25 Fastening screw 26 Contrast spr...

Page 29: ...3 Protection IP 14 Brake data type braking torque 15 brake or rectifier supply 16 Current absorbed by brake 17 Rectifier designation 18 Nominal d c voltage supply of brake 19 Connection of the phases...

Page 30: ...ing the intellectual property of the manufacturer On this basis it is prohibited to copy and transfer this OM in any form to third parties except for the manufacturer and direct customer Information o...

Page 31: ...g with two component synthetic paints Flange IM B3 IM B5 and IM B14 to IEC 60072 1 Bearing Minimal service life is 20 000 hours Shaft end Shaft ends standardized to IEC 60072 1 Vibration level Vibrati...

Page 32: ...pply contract Marking shall be indicated in the nameplate provided on each motor The nameplate shall contain technical information conforming to the functional and design specifications and specifying...

Page 33: ...nvironmental conditions seals shafts and possible treated surfaces non coated with paint shall be amply lubricated Transportation and storage of electric motors shall be at the temperature from minus...

Page 34: ...housing Emergency cutoff The energy accumulated in the drive shall be removed or isolated as soon as possible upon actuation of the emergency cutoff device in order to reduce the risk of effect in the...

Page 35: ...sure the su cient length of engaged thread but avoid damage to the threaded socket or failure of the motor connection to the unit Attention Service life of bearings as well as proper functioning of sh...

Page 36: ...d not be excessively tensioned in order to avoid excessive loads on bearings and motor shaft for maximum loads on shaft end and relevant bearing life see Rossi catalogues Motor is dynamically balanced...

Page 37: ...e commissioning close the motor with the brake cover Insulation resistance control Before putting into service and after long stillstanding or storing periods it is necessary to measure insulation res...

Page 38: ...s close the terminal box by correctly positioning the gasket and by tightening all fastening screws For installations in environments with frequent water sprays it is advisable to seal the terminal bo...

Page 39: ...pecifications on request consult us When brake is supplied separately brake cables must be kept separately from power cables It is possible to keep together brake cables with other cables only if they...

Page 40: ...5 RR8 Standard release Quick release Standard braking t2 Quick braking t2 d c 1 2 3 RR5 4 U1 U2 500 V Brake supply contactor should work in parallel with motor supply contactor the contacts should be...

Page 41: ...one specified on the motor nameplate In case of brake equipped with microswitch HBZ motor SB or SU code on nameplate refer to connection diagrams of Fig 7 HBF Brake connection For motor size 160S brak...

Page 42: ...type thermal probes need an adequate relay or a release device Anti condensation heaters must be supplied separately from motor and never during the operation The anti condensation heater must be sup...

Page 43: ...or 5 Protect the electric drive from unpredictable movements and from control by unauthorised persons 6 Wait until electrical systems become discharged and disconnect all the electrical connections 7...

Page 44: ...r The insu cient heat dissipation may result in unfavourable conditions Inadmissibly high temperatures result in the reduction of the service life Switch off in case of overheating irrespective of the...

Page 45: ...ssi Motor Division Y connection of motor instead of Check that motor connection corresponds to the envisaged diagrams A supply phase is missing Check the mains and the contacts inside the motor termin...

Page 46: ...Check that brake connection corresponds to the envisaged diagrams Supply from separate line false or missing mains voltage does not correspond to motor nameplate data Pre arrange a separate line with...

Page 47: ...in this OM The warranty period shall be 12 months from the day of selling the electric motor through the retail network During the warranty period the user shall have the right for free repair upon pr...

Page 48: ...Stamp of the repair provider Indicating the city RECORD OF MAINTENANCE AND REPAIRS Date Type of works performed maintenance or repair Description of works performed Name and type of replaced part Sur...

Page 49: ...rclip 19 Fan 20 Fan cover 23 Seal ring 160 labyrinth seal 180 35 Non drive end bearing 37 Circlip 160 or flange 160M for driving shaft axial fastening 38 Screw 160S bolt 160M 39 Rotor with shaft 40 Se...

Page 50: ...6 Release hand lever 17 Braking spring 18 Safety circlip 19 Fan 20 Fan cover 21 Key 22 Flywheel 23 V ring 24 Electromagnet 25 Fastening screw 26 Contrast spring 27 Toroid coil 28 Guiding bush 29 Inter...

Page 51: ...ring 32 Fastening nut 33 Dragging hub 34 Release hand lever puller with contrast spring and self locking nut 35 Non drive end bearing 36 Key 37 Circlip 160S or flange 160M for driving shaft axial fast...

Page 52: ...sing with stator windings 10 Terminal box 11 Rectifier 12 Non drive end endshield 17 Braking spring 18 Safety circlip 19 Fan brake disk 20 Fan cover 24 Electromagnet 25 Fastening screw 26 Contrast spr...

Page 53: ...3 Protection IP 14 Brake data type braking torque 15 brake or rectifier supply 16 Current absorbed by brake 17 Rectifier designation 18 Nominal d c voltage supply of brake 19 Connection of the phases...

Page 54: ...i group com www rossi group com spain South Africa Rossi Southern Africa e mail info southafrica rossi group com www rossi group com southafrica Taiwan Rossi Gearmotors Co Ltd e mail info taiwan rossi...