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User Guide 

 

 

TGT. 12.03.2019 

Technical 

Page 19 of 21 

 

 

 

 

©Copyright by Habegger Maschinenfabrik AG 

 

Version 03 / 12.03.2019 

6

 

Faults 

Faults 

possible causes 

Procedures 

Motor will not start when button is 
pressed 

Cover is missing or not screwed on 
 
Power cable not plugged in  
 
Extension cable not connected 
 
Rope shaft not swivelled in 
 
 
Extension cable broken 
 
Fuse in the supply has blown 
 
 
Emergency stop button on pendant 
station pressed 
 
Hook touching housing and 
Limit switch pressed 
 
other causes 
 

Replace cover and screw on 
 
Insert plug 
 
Connect cable 
 
Swivel rope shaft inwards until latch 
clicks 
 
Replace cable 
 
Clarify cause, secure 
Replace 
 
Unscrew button 
 
 
Press the “Lower” key and the over-
ride button on the control box 
 
Call an electrician, diagram is 
in control cabinet 
 

The motor is not moving despite 
making noise 
 

Broken rectifier, holding brake will not 
release 
 
Pull on cable is greater than permitted 
tensile force  
 

Replace rectifier 
 
 
Reduce load or employ pulley block 
pulling system 
 

Rope is not moving despite driving 
wheel turning 
 

Rocker not swivelled in 
 
Rope incorrectly inserted 
 
too small or too thin rope 
inserted 
 
Cable severely worn out 
 
Driving wheel or rope too heavily 
greased 
 
Groove in driving wheel heavily soiled 
 
no load on rope 

Swivel rocker inwards 
 
Insert rope according to diagram 
 
Insert correct rope 
 
 
Insert new rope 
 
clean 
 
 
clean 
 
Load rope 

Summary of Contents for HIT-TRAC 128E

Page 1: ...2019 Technical Page 1 of 21 Copyright by Habegger Maschinenfabrik AG Version 03 12 03 2019 Original User Guide Version 03 HIT TRAC 128E 08401_HIT TRAC 128E v 0 5 2 5 m min 7 5kW Emergency 08501_BA zu...

Page 2: ...ux sp cifications aux dessins ainsi qu aux normes et prescriptions en vigueur tout point de vue Machine motoris e de traction par c ble HIT TRAC 128 avec moteur lectrique Test certificate We hereby co...

Page 3: ...performance 8 3 Safety instructions 9 3 1 Proper use 9 3 2 Safety instructions in this user guide 9 3 3 General safety instructions 10 3 4 Approved users 13 3 5 Warranty and Guarantee 13 3 6 Actions i...

Page 4: ...to only use replacement parts from HABEGGER Preface You have made a wise decision in opting for the HABEGGER motor driven rope pulling machine HIT TRAC 128 Using this new type of rope pulling machine...

Page 5: ...n as well as in the version placed on the market by us In the event of improper use as well as modifications or changes which are unauthorised by us this statement loses its valid ity This declaration...

Page 6: ...t any work 1 3 Rope The machine is equipped for rope diameters of 28 mm in the factory This rope is suitable for all hoisting pulling and lowering work Only suitable original HABEGGER ropes should be...

Page 7: ...the cable shaft is swiv elled forwards insert cable The limit switch only responds when the motor is rotating in the correct direction the rotary field of the power connection 1 7 Lowering and breaki...

Page 8: ...rsion 03 12 03 2019 2 Assembly and performance HIT TRAC 128 with cable and without cover 1 Driving wheel 7 Pendant station 2 Rocker 8 Raise button 3 Thrust roller 9 Lower button 4 Anchor bolts 10 Emer...

Page 9: ...ructions It is all about your safety 3 1 Proper use The motor driven rope pulling machine HIT TRAC 128 is designed for pulling hoisting and lowering loads The maximum tensile force is 128 kN 12800 kg...

Page 10: ...ation e g falling objects passing vehicles overhead power lines etc Anchorage The anchorage point must be able to withstand the expected tensile force possibly test beforehand The best anchorage point...

Page 11: ...es when handling wire ropes Secure freely suspended loads against twisting so that the rope will not twist Damage to the rope squashed untwisted non circular ropes bent rope or ropes with kinks or bro...

Page 12: ...heck that you have the correct direction of rotation for hoisting and lowering before commencing operation If the direction of rotation is incorrect consult an electrician to check the direction of ro...

Page 13: ...that the user guide manual is made available to the user and ensure that they have read and understood this 3 5 Warranty and Guarantee Warranty and guarantee claims for personal injury or damage to pr...

Page 14: ...kg Gear oil 12 l 80 W 90 Traction rope Model Diameter Length Breaking load HABEGGER 6 x 26 WS FC galvanised compressed 28 mm optional 600 kN Driving motor Model output Electric motor 7WAGC 134M4 BR60...

Page 15: ...be larger than the rope pulling machine s nominal tensile force of 128 kN employ rope tension meter For larger forces Reduce the tensile force using pulley blocks Use the correct anchors and means of...

Page 16: ...st the rope by resetting the operating lever The spring which provides the required basic pressure in the thrust rollers is tensioned using the operating lever This low ers the guiding pulley 7 Place...

Page 17: ...User Guide TGT 12 03 2019 Technical Page 17 of 21 Copyright by Habegger Maschinenfabrik AG Version 03 12 03 2019...

Page 18: ...re that neither the housing nor the cable are being diverted or tilted by objects or obstacles The freely exiting rope may not be impeded Keep an eye on the rope during movement Never allow the hook t...

Page 19: ...atch clicks Replace cable Clarify cause secure Replace Unscrew button Press the Lower key and the over ride button on the control box Call an electrician diagram is in control cabinet The motor is not...

Page 20: ...use or Overhauls Clean driving wheel X Direction of rotation for electric mo tor X X UP button Rotation of driving wheel in anticlockwise direction Sprocket re lubrication X Gear grease Rope Visual c...

Page 21: ...cycling Store and recycle metals and plastics separately Consider the fact that protecting the environment and recycling materials helps us all 10 Accessories 10 1 Wireless remote control The rope pul...

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