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User Guide 

 

 

TGT. 12.03.2019 

Technical 

Page 4 of 21 

 

 

 

 

©Copyright by Habegger Maschinenfabrik AG 

 

Version 03 / 12.03.2019 

Warranty and Guarantee 

Habegger will grant the user replacement as well as installation and removal of any parts which are rendered unusable due 
to material or manufacturing errors.  
The warranty period (guarantee period) is 12 months. 
Warranty and guarantee claims for personal injury or damage to property are not included if they can be traced back to one 
or more of the following causes: 

-

 

improper use of the rope pulling machine; 

-

 

improper operation and maintenance of the rope pulling machine; 

-

 

Failure to comply with the information provided in the user guide regarding operation and maintenance of the rope 
pulling machine; 

-

 

unauthorised structural changes to the rope pulling machine; 

-

 

inadequate monitoring of machine parts which are subject to wear and tear; 

-

 

improper repairs being carried out; 

-

 

Catastrophic events caused by external influences and force majeure; 

-

 

Utilisation of externally procured replacement parts if these have not been designed and constructed to be fit for 
purpose and to meet the required degree of safety. 

-

 

It is in your interests to only use replacement parts from HABEGGER. 

 
 

Preface 

You have made a wise decision in opting for the HABEGGER motor-driven rope pulling machine HIT-TRAC 128. Using this new 
type of rope pulling machine you can pull, hoist and lower loads. Servicing and maintenance are very simple and guarantee 
hassle-free and reliable operation when handled correctly. 
You may already know how your newly purchased rope pulling machine works. 
We at HABEGGER still recommend, however, 
that you read the user guide carefully prior to starting up the machine for the first time! It contains all the essential infor-
mation you require about motor-driven rope pulling machines. 
Important information in the user guide will help you to: 

-

 

Avoid hazards 

-

 

Reduce repair costs and downtime, and 

-

 

to increase the reliability and lifespan of your rope pulling machine. 

Always keep a copy of this user guide at the motor-driven rope pulling machine’s location and ensure that it is read and im-
plemented by every person who works with the machine. It should be available to every user in order to avoid handling er-
rors. 
Alongside the user guide and the mandatory regulations for accident prevention in the operator’s country and country of 
operation, the recognised industry rules for safe and correct work must be observed. 
We wish you every success and hope that you enjoy using your  
HABEGGER product. 

 

 

Summary of Contents for HIT-TRAC 128E

Page 1: ...2019 Technical Page 1 of 21 Copyright by Habegger Maschinenfabrik AG Version 03 12 03 2019 Original User Guide Version 03 HIT TRAC 128E 08401_HIT TRAC 128E v 0 5 2 5 m min 7 5kW Emergency 08501_BA zu...

Page 2: ...ux sp cifications aux dessins ainsi qu aux normes et prescriptions en vigueur tout point de vue Machine motoris e de traction par c ble HIT TRAC 128 avec moteur lectrique Test certificate We hereby co...

Page 3: ...performance 8 3 Safety instructions 9 3 1 Proper use 9 3 2 Safety instructions in this user guide 9 3 3 General safety instructions 10 3 4 Approved users 13 3 5 Warranty and Guarantee 13 3 6 Actions i...

Page 4: ...to only use replacement parts from HABEGGER Preface You have made a wise decision in opting for the HABEGGER motor driven rope pulling machine HIT TRAC 128 Using this new type of rope pulling machine...

Page 5: ...n as well as in the version placed on the market by us In the event of improper use as well as modifications or changes which are unauthorised by us this statement loses its valid ity This declaration...

Page 6: ...t any work 1 3 Rope The machine is equipped for rope diameters of 28 mm in the factory This rope is suitable for all hoisting pulling and lowering work Only suitable original HABEGGER ropes should be...

Page 7: ...the cable shaft is swiv elled forwards insert cable The limit switch only responds when the motor is rotating in the correct direction the rotary field of the power connection 1 7 Lowering and breaki...

Page 8: ...rsion 03 12 03 2019 2 Assembly and performance HIT TRAC 128 with cable and without cover 1 Driving wheel 7 Pendant station 2 Rocker 8 Raise button 3 Thrust roller 9 Lower button 4 Anchor bolts 10 Emer...

Page 9: ...ructions It is all about your safety 3 1 Proper use The motor driven rope pulling machine HIT TRAC 128 is designed for pulling hoisting and lowering loads The maximum tensile force is 128 kN 12800 kg...

Page 10: ...ation e g falling objects passing vehicles overhead power lines etc Anchorage The anchorage point must be able to withstand the expected tensile force possibly test beforehand The best anchorage point...

Page 11: ...es when handling wire ropes Secure freely suspended loads against twisting so that the rope will not twist Damage to the rope squashed untwisted non circular ropes bent rope or ropes with kinks or bro...

Page 12: ...heck that you have the correct direction of rotation for hoisting and lowering before commencing operation If the direction of rotation is incorrect consult an electrician to check the direction of ro...

Page 13: ...that the user guide manual is made available to the user and ensure that they have read and understood this 3 5 Warranty and Guarantee Warranty and guarantee claims for personal injury or damage to pr...

Page 14: ...kg Gear oil 12 l 80 W 90 Traction rope Model Diameter Length Breaking load HABEGGER 6 x 26 WS FC galvanised compressed 28 mm optional 600 kN Driving motor Model output Electric motor 7WAGC 134M4 BR60...

Page 15: ...be larger than the rope pulling machine s nominal tensile force of 128 kN employ rope tension meter For larger forces Reduce the tensile force using pulley blocks Use the correct anchors and means of...

Page 16: ...st the rope by resetting the operating lever The spring which provides the required basic pressure in the thrust rollers is tensioned using the operating lever This low ers the guiding pulley 7 Place...

Page 17: ...User Guide TGT 12 03 2019 Technical Page 17 of 21 Copyright by Habegger Maschinenfabrik AG Version 03 12 03 2019...

Page 18: ...re that neither the housing nor the cable are being diverted or tilted by objects or obstacles The freely exiting rope may not be impeded Keep an eye on the rope during movement Never allow the hook t...

Page 19: ...atch clicks Replace cable Clarify cause secure Replace Unscrew button Press the Lower key and the over ride button on the control box Call an electrician diagram is in control cabinet The motor is not...

Page 20: ...use or Overhauls Clean driving wheel X Direction of rotation for electric mo tor X X UP button Rotation of driving wheel in anticlockwise direction Sprocket re lubrication X Gear grease Rope Visual c...

Page 21: ...cycling Store and recycle metals and plastics separately Consider the fact that protecting the environment and recycling materials helps us all 10 Accessories 10 1 Wireless remote control The rope pul...

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