Habegger HIT-TRAC 32E, Original User Manual

Page 1: ...hnical Page 1 of 21 Copyright by Habegger Maschinenfabrik AG Version 01 27 09 2017 Original User Guide Version 01 HIT TRAC 32E 08230_HIT TRAC 32E v 5m min 3 0kW 10000016_HIT TRAC 32E v 1 5m min 3 0kW 08269_BA for HIT TRAC 32E 3 0kW ...

Page 2: ...nforme aux exigences de la commande aux spécifications aux dessins ainsi qu aux normes et prescriptions en vigueur à tout point de vue Machine motorisée de traction par câble HIT TRAC 32 avec moteur électrique Test certificate We hereby confirm that the machine described below was tested and satisfies the requirements posed in the order specifi cations drawings as well as the relevant valid standa...

Page 3: ... Assembly and performance 8 3 Safety instructions 9 3 1 Proper use 9 3 2 Safety instructions in this user guide 9 3 3 General safety instructions 10 3 4 Approved users 13 3 5 Warranty and Guarantee 13 3 6 Actions in case of emergency 13 4 Technical specifications 14 5 Operation 15 5 1 Preparation 15 5 2 Insert rope 16 5 3 Pulling and hoisting 18 5 4 Lowering 18 6 Faults 19 7 Maintenance 20 8 Repla...

Page 4: ...ts to only use replacement parts from HABEGGER Preface You have made a wise decision in opting for the HABEGGER motor driven rope pulling machine HIT TRAC 32 Using this new type of rope pulling machine you can pull hoist and lower loads Servicing and maintenance are very simple and guarantee hassle free and reliable operation when handled correctly You may already know how your newly purchased rop...

Page 5: ...as well as in the version placed on the market by us In the event of improper use as well as modifications or changes which are unauthorised by us this statement loses its valid ity This declaration of conformity also loses its validity if the relevant user guide and maintenance manual are not followed or are violated Applicable EC directives EC Machinery Directives 2006 42 EG Applied harmonised s...

Page 6: ...iginal HABEGGER ropes should be used 1 4 Operation The machine is powered using a 3 phase rotary current motor 1 5 Electrical control system On off control The machine is equipped with an on off control as standard The contactor controls for hoisting and lowering are located in the control box which is permanently mounted to the motor The input comes from a plug for three phase A C current along a...

Page 7: ...g or when the cable shaft is swiv elled forwards insert cable The limit switch only responds when the motor is rotating in the correct direction the rotary field of the power connection 1 7 Lowering and breaking You can place the load precisely in the desired position using the control buttons UP DOWN Breaking during lowering takes place using the motor without an energetic recovery system in the ...

Page 8: ...rollers 5 Emergency stop 11 Push rod 6 Rocker Transport To transport the machine completely remove push rod 11 press end of bolt in order to do so and insert on the opposite side Raise transport roller lever 10 so that the transport rollers can swivel downwards gently lift machine using the push rod and swivel transport rollers inwards until the lever clicks Replace push rod and fix into place usi...

Page 9: ...structions It is all about your safety 3 1 Proper use The motor driven rope pulling machine HIT TRAC 32 is designed for pulling hoisting and lowering loads The maximum tensile force is 32 kN 3200 kg The HIT TRAC is not to be used to transport people under any circumstances It is forbidden to carry people in a hanging HIT TRAC structure Please note the safety instructions on the machine and in this...

Page 10: ...ration e g falling objects passing vehicles overhead power lines etc Anchorage The anchorage point must be able to withstand the expected tensile force possibly test beforehand The best anchorage points are fixed objects and structures rings which have been cemented in place Eyelets or poles Natural anchorage points strong heavy boulders Trees other suitable objects Technical anchorage points Habe...

Page 11: ...oves when handling wire ropes Secure freely suspended loads against twisting so that the rope will not twist Damage to the rope squashed twisted non circular ropes bent rope or ropes with kinks or broken strands should not be used Ropes with protruding strands remove protruding strands Damage to either end of the rope If possible shorten rope Replace the rope when more than 10 of the rope is worn ...

Page 12: ...Check that you have the correct direction of rotation for hoisting and lowering before commencing operation If the direction of rotation is incorrect consult an electrician to check the direction of rotation of the phases and if required to correct them check any extension cables which may be present See chapter 2 The careful installation of the cable drive and the machine assembly is the best gua...

Page 13: ... that the user guide manual is made available to the user and ensure that they have read and understood this 3 5 Warranty and Guarantee Warranty and guarantee claims for personal injury or damage to property are not included if they can be traced back to non compliance with the following user guide 3 6 Actions in case of emergency Check before starting operation if and where you can get mobile pho...

Page 14: ...action rope Model Diameter Length Breaking load HABEGGER 6 x 26 WS FC galvanised compressed 16 mm optional 195 kN Driving motor Model output Electric motor S 132 2 10 3 kW 2820 rpm Voltage nominal current Standard protection class Duty cycle during intermittent operation Mechanism group DIN 15 020 3 x 400 V 6 8 A VDE 530 IP 44 Duty cycle 30 1 Cm DIN 15 020 Current supply residual current circuit b...

Page 15: ...orce using pulley blocks Use the correct anchors and means of fastening straps for the force Determine and prepare mounting options for the load Identify a location where the machine can be anchored and attach the rope pulling machine in the pulling direction using the correct means of fastening The rope pulling machine must be able to freely position itself in the direction in which the rope is m...

Page 16: ...nd pivot rope shaft forwards 3 Loop the rope with the load hook at the bottom 4 Place load bearing rope in guiding pulley 5 Place loop in driving wheel keyways from bottom to top 6 Pivot rocker upwards using rear operating lever until lever clicks into place 7 Place empty rope underneath thrust roller 8 Swivel rope shaft inwards until it clicks into place so that both ropes are being led through i...

Page 17: ... Guide TGT 27 09 2017 Technical Page 17 of 21 Copyright by Habegger Maschinenfabrik AG Version 01 27 09 2017 Rear view Use supporting frame to support machine directly on a concrete floor or against a wall ...

Page 18: ...n eye on the rope during movement As the special design of the motor does not allow for forced ventilation long term use should be interpreted as intermittent operation with an operating time of 30 When driving longer ropes or for slightly longer duty cycles the temperature of the motor should never exceed a value of 80 C Never allow the hook to touch the housing Stopping the driving wheel Release...

Page 19: ...latch clicks Replace cable Clarify cause secure Replace Unscrew button Press the Lower key and the over ride button on the control box Call an electrician diagram is in control cabinet The motor is not moving despite making noise Broken rectifier holding brake will not release Pull on cable is greater than permitted tensile force Replace rectifier Reduce load or employ pulley block pulling system ...

Page 20: ...stenings X Checking for deformities Damage tears or broken wires Rope Cleaning X Rope Diameter check X for worn out ropes when rope diameter 14 4 mm Change the rope Oil level in sight gauge X The machine the rope and the accessories must be checked at least every 2 years see sticker on machine by a qualified professional In this way all parts will be checked for deformities wear and tear and crack...

Page 21: ...recycling Store and recycle metals and plastics separately Consider the fact that protecting the environment and recycling materials helps us all 10 Accessories 10 1 Wireless remote control The rope pulling machine can be fitted with a wireless remote control 10 1 Generators To use the HIT TRAC with a generator an electrical output of at least 2 to 3 times the motor power must be generated HABEGGE...