Habegger HIT-TRAC 8B, Original User Manual

Page 1: ...Guide TGT 27 09 2017 Technical Page 1 of 20 Copyright by Habegger Maschinenfabrik AG Version 02 27 09 2017 Original User Guide Version 02 HIT TRAC 8B 06313_HIT TRAC 8B v 10m min 2 6kW 06332_BA zu HIT TRAC 8B ...

Page 2: ...onforme aux exigences de la commande aux spécifications aux dessins ainsi qu aux normes et prescriptions en vigueur à tout point de vue Machine motorisée de traction par câble HIT TRAC 8 avec moteur à essence Test certificate We hereby confirm that the machine described below was tested and satisfies the requirements posed in the order specifi cations drawings as well as the relevant valid standar...

Page 3: ...ormance 7 3 Safety instructions 8 3 1 Proper use 8 3 2 Safety instructions in this user guide 8 3 3 General safety instructions 9 3 4 Approved users 12 3 5 Warranty and Guarantee 12 3 6 Actions in case of emergency 12 4 Technical specifications 13 5 Operation 14 5 1 Preparation 14 5 2 Insert rope 15 5 3 Pulling and hoisting 16 5 4 Lowering 17 6 Faults 18 7 Maintenance 19 8 Replacement parts 19 9 D...

Page 4: ...erests to only use replacement parts from HABEGGER Preface You have made a wise decision in opting for the HABEGGER motor driven rope pulling machine HIT TRAC 8 Using this new type of rope pulling machine you can pull hoist and lower loads Servicing and maintenance are very simple and guarantee hassle free and reliable operation when handled correctly You may already know how your newly purchased ...

Page 5: ...ception and design as well as in the version placed on the market by us In the event of improper use as well as modifications or changes which are unauthorised by us this statement loses its valid ity This declaration of conformity also loses its validity if the relevant user guide and maintenance manual are not followed or are violated Applicable EC directives EC Machinery Directives 2006 42 EG A...

Page 6: ... driving system using screws before operation 1 3 Rope The machine is equipped for rope diameters of 8 2 mm in the factory This rope is suitable for all hoisting pulling and lowering work Only suitable original HABEGGER ropes should be used 1 4 Operation The machine operates using a sliding clutch with a petrol motor If the machine is overloaded the coupling slips through and the load cannot be ho...

Page 7: ... Page 7 of 20 Copyright by Habegger Maschinenfabrik AG Version 02 27 09 2017 2 Assembly and performance 1 2 3 4 5 7 8 9 Towing hook Cover latch Chain brake Brake release lever Rope loosening crank Thrust roller Rope guide Guiding pulley ...

Page 8: ...structions It is all about your safety 3 1 Proper use The motor driven rope pulling machine HIT TRAC 8 is designed for pulling hoisting and lowering loads The maximum tensile force is 8 kN 800 kg The HIT TRAC is not to be used to transport people under any circumstances It is forbidden to carry people in a hanging HIT TRAC structure Please note the safety instructions on the machine and in this us...

Page 9: ...oisoning from exhaust gases Never work in enclosed spaces Risk of ignition in close proximity to open fire or highly combustible objects fuel sparks Anchorage The anchorage point must be able to withstand the expected tensile force possibly test beforehand The best anchorage points are Fixed objects and structures Rings which have been cemented in place Eyelets or poles Natural anchorage points St...

Page 10: ... when handling wire ropes Secure freely suspended loads against twisting so that the rope will not become twisted Damage to the rope squashed untwisted non circular ropes bent rope or ropes with kinks or broken strands should not be used Ropes with protruding strands remove protruding strands Damage to either end of the rope If possible shorten rope Replace the rope when more than 10 of the rope i...

Page 11: ...s in the danger zone Secure freely suspended loads against twisting Pulling hoisting and lowering The careful installation of the rope drive and the machine assembly is the best guarantee of smooth operation Place the rope on the rocker as shown on the information sheet see chapter 5 2 observing the location of the rope with the load hook Check the length of rope and the machine s hoisting abiliti...

Page 12: ... that the user guide manual is made available to the user and ensure that they have read and understood this 3 5 Warranty and Guarantee Warranty and guarantee claims for personal injury or damage to property are not included if they can be traced back to non compliance with the following user guide 3 6 Actions in case of emergency Check before starting operation if and where you can get mobile pho...

Page 13: ...504 mm 530 mm Effective driving wheel diameter 160 mm Dead weight rope pulling machine 30 kg Gear grease Liquid grease Microlube GB 0 Traction rope Model Diameter Length Breaking load HABEGGER 4 x 25 FW FC galvanised 8 2 mm Optional 50 kN Driving motor Model Manufacturer Output Fuel Fuel capacity Petrol motor 2 stroke motor STIHL MS 260 or STIHL MS261 A Stihl Waiblingen 2 6 kW 2 stroke petrol oil ...

Page 14: ...orce may not be larger than the rope pulling machine s nominal tensile force employ rope tension meter For larger forces Reduce the tensile force using pulley blocks Use the correct anchors and means of fastening straps for the force Determine and prepare mounting options for the load Identify a location where the machine can be anchored and attach the rope pulling machine in the pulling direction...

Page 15: ...oint on the driving wheel without an idle stroke The rope is placed in the driving wheel as shown in the follow ing diagram also see chapter 2 1 Unlock cover and swivel open 2 Loop the rope with the load hook at the bottom 3 Place loop in driving wheel keyways 4 Place empty rope at the top underneath the thrust roller lift rocker 5 Place load bearing rope in guiding pulley 6 Place load bearing rop...

Page 16: ...for too long 3 Set the driving wheel into motion using the throttle lever Open the throttle enough that the motor runs smoothly and the centrifugal clutch grips properly When hoisting ensure that neither the housing nor the cable are being diverted or tilted by objects or obstacles The freely exiting cable may not be impeded Keep an eye on the rope during movement Danger of slipping with small loa...

Page 17: ...ands still as soon as the brake lever is released 4 If the brake release lever is pivoted right down it locks and the brake stays open 5 For smaller loads and to release tension in the rope i e when the load does not move of its own accord when the brake is released the crank at the front of the housing must be switched to the other side when the brake is re leased and pressed against the housing ...

Page 18: ...is greater than permitted tensile force Chain brake released blocked Broken V belt Centrifugal clutch on motor worn out Sliding clutch worn out Sliding clutch misaligned Reduce load or employ pulley block pulling system Release chain brake Replace V belt Replace centrifugal clutch Readjust sliding clutch Adjust sliding clutch Rope is not moving despite driving wheel turning Rope incorrectly insert...

Page 19: ...Checking for deformities damage tears or broken wires Rope Cleaning X Rope Diameter check X For worn out ropes when rope diameter 7 4 mm change the rope The machine the rope and the accessories must be checked at least every 2 years see sticker on machine by a qualified professional In this way all parts will be checked for deformities wear and tear and cracks The results of these checks should be...

Page 20: ...e fact that protecting the environment and recycling materials helps us all 10 Accessories 10 1 Supporting pipe Using the supporting pipe the rope can be effortlessly wound onto and unwound from the winch 1 Remove crank handle 2 Slide winch onto hub and secure using star grip 3 Place rope under rope guide 4 Unwind rope 5 To wind the rope clamp the crank handle to the winch For ropes longer than 50...