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Three Piece High Pressure Ball Valves 

 H25 Valves Series

 

Three  Piece High Pressure  Ball Valves 

 H25 Valves Series

 

 

 

 

5.

 

Storage 

Prior  to  storage, inspect  the  valve  for  shipping  damage.  Keep all  protective 
packaging, flange covers and  end caps attached to the valves during storage. It is 
recommended to keep the valves in a clean and dry  environment until it is ready 
for use.

 

Carbon Steel valves have a 

“black

 o

xide”

 and oil dipped finish. This nontoxic process 

is performed to retard rusting during storage. It is not a substitute for paint or other 
means of protective coating to be applied to the valve once installed.

 

Stainless steel valves have their natural finish and do not need any additional protection once 
installed.

 

 

5.1.

 

L ong  Term  Storage

 

5.1.1.

 

It is advisable to store the valves in waterproof conditions. Ball valves 
should be protected to safeguard against humidity, Moisture, dust, dirt, 
sand, mud, salt spray, and sea water.

 

5.1.2.

 

Manual ball valves must remain in the open position during the period of storage.

 

5.1.3.

 

Actuated valves (fail to close position) remain in closed position during this time.

 

5.1.4.

 

Valves may be stored as shipped, provided the above storage location and 
equipment orientation instructions  are  followed

 

5.1.5.

 

In order to prevent damage, protective covers on valve ends should 
not be removed until immediately  prior  to installation.

 

5.1.6.

 

Visual inspection should be performed on a semi-annual basis and results recorded.

 

 

6.

 

Installation 

The installation procedure for Habonim ball valves is critical to ensuring both long life 
and satisfying performance. Valves stored on site, awaiting installation, should be 
kept in their original packing, in dry conditions, where damage will not occur (See 
Para. 4).

 

Before carrying out the installation, it is important to follow the basic procedures described 
below:

 

 

6.1.

 

G e ne ral

 

6.1.1.

 

It is essential to flush the line prior to assembling any valve on the line.

 

6.1.2.

 

Carefully unpack the valve and check valve nameplate for identification of materials.

 

6.1.3.

 

Remove any special packing materials surrounding the valve.

 

6.1.4.

 

Check the valve for the flow direction indication marks. Appropriate care must be 
taken, to install the  valve for proper flow orientation.

 

6.1.5.

 

Inspect the valve interior through the end ports to determine it is clean and free 
from foreign matter  according to ASME G93-03E1.

 

6.1.6.

 

Cycle the valve and inspect any functionally significant features.

 

6.1.7.

 

Read all the literature and note any special warning tags or plates attached to the valve.

 

6.1.8.

 

Before installation check to insure that the flow line balls are in the fully open 
position in order to prevent possible damage to the balls and seats. The valve 
performance depends on its original conditions. At any stage do not leave the 
valve in the partially open position on either of the lines.

 

 
 
 
 

 

Summary of Contents for H25 Series

Page 1: ...Three Piece HighPressure BallValves H25 ValvesSeries Installation Operating Maintenance Three Piece High Pressure Ball Valves H25 Valves Series REV00 03 23 Itemnumber YP0007941...

Page 2: ...manuals for additional product safety information or contact Habonim Keep hands and objects away from the valve ports at all times Actuated valves could be accidentally operated resulting in serious...

Page 3: ...capabilities date hour name andsignature of the responsible engineer air pressure onsite time toclosethevalve timetoopenthevalve The combined corrosion anderosionallowanceforthevalvebody wallthickness...

Page 4: ...n dryair according toISO 4414 The air compressor must incorporate a filteron the intakesystemand contain only lubricants that are resistant toignition orcarbonization at anticipatedtemperatures The ai...

Page 5: ...arts asstatedinthismanual Where indoubt please consultwithHabonim Anyunstable fluidorgasshouldbe identified byitsmanufacturerandmustnotbeused withHabonim valves CAUTION The valves should be used in aw...

Page 6: ...ndsshould notbe removed until immediately prior to installation 5 1 6 Visualinspection shouldbeperformed onasemi annualbasisandresultsrecorded 6 Installation The installation procedure forHabonimballv...

Page 7: ...sfortheEuropeanmarketandabove1 carry the CEmarkwiththeinformation requiredbythe PED 6 2 3 The valve markingsthatare accordingtoAPI 6Dstandardarepresentedinorderto provide the user fulltraceability and...

Page 8: ...nin a normal vibrating environment Wheninstalling a valve in a high vibrating environmentsuchasforan off roadapplication please contact Habonim 6 4 Threaded End Valves 6 4 1 Valveswiththreadedendsshou...

Page 9: ...ine service itmustbe ensuredthatitisclosedwithablindend connection andthe valve issecuredagainstbeingopened unintentionally WARNING Never look intothe valve bore while the valveis in a flow line Press...

Page 10: ...ated seal wear and high valve operating torque 7 2 It is strongly recommendedtotightenthe stemnuttorqueaccordingtovalue inTable1inthe Disassembly andassembly manualevery15 000cycles 7 3 If the valveis...

Page 11: ...s are in the fail close position 1 Remove the air hose or the solenoidvalve fromthe actuator 2 Release one turn the boltsconnectingthe bracket and the actuator bottomplan 3 Remove completelythe boltsc...

Page 12: ...valve ISO5211 pad 3 Place the adaptor onthe valve stem checkthat the adaptor fitssnugly ontothe valve stemwithoutplay and is in the correct angular relationshipto the actuator gear shaft 4 Make sure...

Page 13: ...stmentscrewsare lockedin place by usingLoctite221 any change of screwsposition must be repeatedwithrenewalof the glue overthe screws thread 9 Tightenall bracket bolts withsuitable spanner 10 Hold the...

Page 14: ...hPressure BallValves H25 ValvesSeries Three Piece High Pressure Ball Valves H25 Valves Series 13 Disassembly Assembly Manual Three Piece High Pressure BallValves Series included H25 Series Sizesinclud...

Page 15: ...nd objects away from the valve ports at all times Actuated valves could be accidentally operated resulting in serious injury or valve damage Before removing a valve from the line always make sure the...

Page 16: ...hasalsobeen dischargedfromthevalvecavity Setthe valve to openposition Remove the dowelpins Carefully removetheendsfromthevalvebody Remove anddiscardthe seats bodysealsandallthe valve parts Setthe valv...

Page 17: ...dlesassemblyforall valvesizes 3 7 Lubricate the stemthrustseal 7 andthestemseal 9 withappropriate lubricant 3 8 Place the stemthrustseal 7 onthestem 4 3 9 Insertthe stem 4 horizontallyintothe centerbo...

Page 18: ...nd turnthe stemsothe valveisatopenposition to preventthe ballfrom fallingout 3 18 Assemblebothseals 6A 6B andseats 5 onthe valve ends 2 andthreadthe assembledend into the valve body 1 3 19 Tightenthe...

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