Hacona C Series, Instruction Manual

Page 1: ...C type V2 0 Impulse sealing machine Instruction manual Before using the machine please read carefully the instruction manual ...

Page 2: ...e s appropriate operation 9 6 1 Technical parameters 9 6 2 What is forbidden to package 9 7 Safety provisions 9 8 Machine maintenance 10 8 1 Cleaning 10 8 2 How to replace the wearing parts 11 8 2 1 How to replace the teflon tapes and sealing wire 11 8 2 2 How to replace the silicone rubber 12 8 2 3 How to replace the knife 13 8 2 4 How to replace the knife assembly 14 8 3 Electric setup 16 8 4 Op...

Page 3: ...m to be welded LDPE HDPE PP PVC BOPP Possible film thickness 10 200µm Sealing length depending on type of machine 220 320 420 620mm Sealing width all types of machine 2 5mm The thickness of film to be welded may depend on the type of the film material In every case it is advisable to carry out a trial sealing 1 2 Identification of the machine When contacting the customer service of the producer or...

Page 4: ... lift the machine out of the cardboard box After unpacking it is advisable to put the machine on a worktable 2 2 Conditions of use The machine shall be operated and stores in a dry room with good ventilation away from inflammable materials gases and other explosives Ideal operation room conditions Temperature between 5 C and 40 C Relative humidity between 30 and 90 ...

Page 5: ... type code 8 Silicone rubber 9 Sealing unit sealing wire with upper and lower teflon tape 10 LED lamp 11 Regulator button 12 Front cover 13 Machine frame 14 Back cover 4 Operation After connecting to the electricity but before starting the sealing set the sealing time Close the handle and push it down continuously until the sealing time ends while the LED lamp lights red the machine is sealing ...

Page 6: ...t Do not use the machine if the connection plug the cables or any other parts are damaged Electric shock hazard 5 2 Electric connection Before connecting the machine to the electricity make sure that the electricity voltage is identical to the voltage value of the data table see Figure 1 on the back of the machine and that the grounded complies with the safety provisions In case of any doubts plea...

Page 7: ... pushing it down During sealing the light of the LED lamp Figure 4 a changes from yellow to red In order to achieve a perfect seal it is advisable to keep the handle down for a few seconds after the sealing ends so that the seal cools down under pressure and becomes extremely solid After the cool down time lift the handle and the seal is ready Figure 4 Operation setting If the sealing of the film ...

Page 8: ...ck and forth the film can be cut during the sealing time With the same operation bags can be prepared from a film roll tube film Note In order to achieve the best cutting result press the head of the knife down at the middle of the film which is sealed and push forward and backwards This can prevent the breaking of film at the sides Figure 5 Figure 5 Correct cutting technique Never press down the ...

Page 9: ...95 CI 220 220 200 200 433x100x175 3 05 CI 320 320 300 300 533x100x175 3 55 CI 420 420 400 400 633x100x175 4 00 CI 620 620 600 600 833x100x175 4 90 During appropriate use the heating wire can only heat up to 125oC 6 2 What is forbidden to package In order to avoid continuous hazard of operator and machine it is forbidden to pack the following materials Wet product liquids inflammable material and a...

Page 10: ...etwork cable and the plug Hazard of electric shock 8 Machine maintenance BEFORE STARTING ANY MAINTENANCE ACTIVITY UNPLUG THE MACHINE 8 1 Cleaning The machine does not require special care It is advisable to remove film residues from the sealing head and silicone rubber before they burn on Use slightly wet cloth for cleaning Do not use cleaning products containing solvents Before cleaning the netwo...

Page 11: ...flon tapes have to be change without delay for safe operation Figure 6 How to replace the teflon tapes and sealing wire Remove the upper teflon tape Figure 6 1 then unscrew the fastening screws on the side of the sealing electrode Figure 6 2 Remove the safety caps of the sealing wire tensioning units Figure 6 3 then pulling up the sealing wire Figure 6 4 carefully remove from the machine unit Remo...

Page 12: ...intact When changing the sealing wire it is advisable to put on the protective cap of the backwards sealing wire tensioning unit 8 2 2 How to replace the silicone rubber Pull out the damaged or burnt silicone rubber profile from the sealing bar and clip in a new silicone rubber Figure 7 The silicone rubber does not have to be pulled in the profile It can be clipped in easily When putting the silic...

Page 13: ...y use original HACONA spare parts 8 2 3 How to replace the knife To change the blunt dull or broken knife lift the sealing bar and press down the head of the knife assembly Pull the knife out with pliers from its housing Figure 8 Change it to a new one ...

Page 14: ...peration Only use original HACONA spare parts 8 2 4 How to replace the knife assembly The worn out or damaged knife assembly must be replaced Remove the front cap of the sealing bar from the front side of the sealing bar as it opens Figure 9 a 1 Please loosen the screws holding the handle and ...

Page 15: ...t the old knife assembly Figure 9 c 5 After replacing the knife assembly build up the sealing head by carrying out the above mentioned actions in opposite order Note Always put the front cap back or the machine will not work Figure 9 How to replace the knife assembly Only use original HACONA spare parts Hazard of injury Always wear protective gloves during operation ...

Page 16: ...16 8 3 Electric setup Figure 10 Electric switch List of parts 1 Control panel 2 Grounded main electric cable 3 Fuse 2 5 A 4 Switch Hall sensor 5 Sealing wire 6 Safety transformer ...

Page 17: ...time is less than 8 W Electric shock protection rating First class IP code IP20 8 4 Opening the machine The reparation and the internal setup of the machine can only be carried out by a trained specialist When opening the machine always unplug from the electricity network 8 5 How to replace the fuse The fuse is on the control panel built inside the front cover Figure 2 12 of the machine When openi...

Page 18: ... of the waste The purchased product may contain parts considered hazardous waste therefore do not dispose of the unit as communal waste as it might damage the environment Selective collection is available for the product After assessment all waste should be collected transported recycled or disposed of according to the relevant regulations of the place of repair ...

Page 19: ...LED lamp is lit appropriately yellow red changes operationally Unplug from the electricity supply without delay Check that the sealing wire the teflon tapes and the transformer are intact The sealing is not acceptable Change the sealing time with the regulatory button The sealing time increases proportionally with the width of the film Make sure that you wait for the adequate cooling time after se...

Page 20: ...chine might be wrapped in a different way with great care Any damage occurring during transport is not covered by the guarantee Repair covered by guarantee can only be carried out by the producer or its representative The guarantee is not valid If the original purchase receipt cannot be presented If the machine was opened unjustifiably without authorization If the machine was repaired with parts t...

Page 21: ...21 Figure 13 The correct packing of the machine ...

Page 22: ...tor the machine was opened without authorization the machine was altered or was not used appropriately The producer reserves the right to carry out technical or functional changes on the products as new innovation without any special notification Guarantee cannot be vindicated for the wearing parts described in chapter 8 2 The damaged electric cable and plug can only be changed by the producer or ...

Page 23: ...teflon tape HA 001 334 HA 001 335 HA 001 336 HA 001 337 HA 005 252 HA 000 578 3 Sealing wire pack 4 Lower teflon tape HA 000 606 5 Knife assembly HA 000 420 or HA 004 352 6 Cutting blade HA 000 414 6pcs unit 7 Safety transformer HA 004 750 HA 004 671 HA 004 928 HA 004 929 HA 004 260 8 Control panel HA 000 814 9 Front cap magnetic HA 003 308 This sealing wire pack contains the sealing wire the uppe...

Page 24: ...ions 2006 42 EC Machinery Directive 98 37 CE 2006 95 EC Low Voltage Directive 2004 108 EC EMC Directive and state that the provisions of the following standards were taken into account EN ISO 12100 1 2003 Safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology EN ISO 12100 2 2003 Safety of machinery Basic concepts general principles for design Part 2 T...