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5.52.624.01.01.00 

 

108/22 

For rope exits at certain angles, individual rope slip off guard can be moved or removed. 

   

 

up to 1000kg 

          

 

 

from 2000kg 

 

To  prevent the  rope from slipping off when slack,  the  rope must be  guided  under at least one  rope slip off 
guard. 

 

6.3 

Tools 

108-22 

 

Control 

 

Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their 
operation. They must be authorized by the employer for the operation of the equipment. The employer must 
ensure that the operating instructions are available near the equipment and that they are accessible for the 
operating personnel.  

 

  Only use wire ropes, that do not exceed the maximum permitted diameter. 

  Put the wire rope properly on the pulley and ensure that the rope rests on the groove base. 

  Check screw connections. 

 

Commissioning 

 

8.1 

General 

The operator of the unit is responsible for the entire system. 

According  to  the  Ordinance  on  Industrial  Safety  and  Health,  a  hazard  analysis  must  be  carried  out  by  the 
operator. 

Observe the respective national standards, regulations and directives of the responsible bodies at the place 
of operation.  

 

 

NOTICE!

 

Hoists  up  to  1000  kg  capacity  and  without  motor-driven  trolleys  of  hoisting  unit  must  be  tested  by  a 
“qualified person” before putting into operation for the first time. 
Hoists  of  1000  kg  capacity  and  up  or  with  more  than  one  motor-driven  hoist  movement;  i.e.  lifting  and 
trolley movement, must be 

tested by a “licensed qualified person” before putting in operation. 

An  exception  is  “hoists  ready  for  operation”  acc.  validated  national  regulations  with  EU-declaration  of 
conformity. 

capacity 

tool 

size 

usage 

 

250kg 

– 500kg 

 

 

M6 

axial securing   

Rope slip off guard 

        

1000kg 

M8 

2000 - 5000kg 

M10 

    

12500kg 

M16 

20000kg 

M20 

 

 

Summary of Contents for 108/22-EX

Page 1: ... Gb or II 2D Ex h IIIA T200 C Db DANGER Not to be used with IIC gases and IIB gases hydrogen sulphide and ethylene oxide and light metal and shock sensitive dusts It is not allowed to use the equipment in area at risk from explosion where gas AND dust does both exist at the same time Installation Operating and Maintenance Instructions ...

Page 2: ...Contents 1 Information 3 2 Safety 3 2 1 Warning notice and symbols 3 2 2 Duty of care of the owner 3 2 3 Requirements for the operating personnel 4 2 4 Appropriate use 4 2 5 Basic safety measures 5 2 6 Explosion protection 6 3 Transport and Storage 10 3 1 Transport 10 3 2 Storage 10 4 Description 10 4 1 Areas of application 10 4 2 Design 10 4 3 Functional description 10 4 4 Important components 11...

Page 3: ...ntation of component manufacturers that may be supplied additionally must be observed in case of differences between these documentation and our manuals the specification of the our manual must be observed NOTICE We refer to the prescribed equipment tests before initial start up before putting back into operation and the regular periodic inspections In other countries any additional national regul...

Page 4: ...able matters regarding safety at work and environmental protection and that they are familiar with the operating manual and in particular the safety instructions it contains Any safety and warning signs on the devices are not removed and remain legible customers equipment at site must comply with currently applicable ATEX regulations WARNING It is not allowed to make constructive changes of the eq...

Page 5: ... Pay attention to caution notes at units and in the manual Observe safety distances Take care for a free view on the load Only use this devices appropriately The equipment is to be used exclusively for movement of goods It must not be used for transporting people under any circumstances Never load the devices beyond their working load limit Observe the relevant national accident prevention regulat...

Page 6: ...ensure that dust cannot settle between moving parts Never remove dust with compressed air remove it with a wet bolt of cloth Defective units or units that show abrasion of its surface rust on chains hooks or suspension devices must be taken out of service Please observe the prescribed intervals Assembly and maintenance work must only be carried out in an atmosphere not prone to explosion Check the...

Page 7: ...of protection high complies with zone 1 level of protection enhanced complies with zone 2 2 6 1 EX category Gas Dust EX Zone 1 2 21 22 Device category 2G 3G 2D 3D Explosion Group IIB IIIA Temperature class T3 T4 T200 C T135 C DANGER The classification for the device can be found on the EX type plate on the device The devices must only be used in the classification stated or in a lower classificati...

Page 8: ...are classified into zones The owner must determine the zone that exists Information on the zone classification can be found in IEC 60079 10 and in national standards The following table contains an overview of the zone classification in combination with the device category Gas Vapour Mist Dust explosive atmosphere does exist Zone device category Zone device category 0 1G 20 1D continuously long te...

Page 9: ...5 52 624 01 01 00 9 2 6 4 Explosion hazards recognizing and preventing ...

Page 10: ...ionings are endangered by the forming of condensation NOTICE Use only in the intended atmosphere with a humidity of up to 100 but not under water Depending on the type of device it is suitable for use in area at risk from explosion in the EX classification stated The EX classification is mentioned on the EX type plate on the hoist The use of the unit is only allowed for the EX classification menti...

Page 11: ...22 Size Rope Ø max A A1 B B1 D5 Schraube 8 8 mm mm mm mm mm mm M 025 4 110 90 86 66 9 8 05 6 160 130 127 97 13 12 10 9 220 180 162 127 17 16 20 12 250 200 216 166 21 20 32 16 310 250 247 187 25 24 50 18 360 260 294 234 32 30 125 24 470 400 323 263 32 30 200 28 570 480 370 300 32 30 Illustration 2 6 1 Wire rope deflection maximum wire rope deflection angle 4 for standard wire ropes 2 for non twisti...

Page 12: ...n the groove base Check screw connections 8 Commissioning 8 1 General The operator of the unit is responsible for the entire system According to the Ordinance on Industrial Safety and Health a hazard analysis must be carried out by the operator Observe the respective national standards regulations and directives of the responsible bodies at the place of operation NOTICE Hoists up to 1000 kg capaci...

Page 13: ...e done when the hoist is not loaded Records must be kept of all test results and measures taken 10 2 Monitoring The monitoring and servicing intervals stated are valid for operation under normal conditions and single shift operation In case of severe operating conditions e g frequent operation with full load or special environmental conditions e g heat dust etc the intervals must be shortened corr...

Page 14: ...seating or sluggishness of rope pulley Rope pulley does not turn rope sticking in pulley groove rope pulley worn or deformed replace rope pulley 15 Decommissioning WARNING It is essential that the following points are observed in order to prevent damage to the equipment or critical injury when the device is being decommissioned It is mandatory that all steps for decommissioning the machine are car...

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