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5.52.653.01.01.04 

 

2.5 

Basic safety measures 

  Observe installation-, operation and maintenance instruction. 

  Take notice of caution notes at units and in the manual. 

  Observe safety distances. 

  Take care for a free view on the load. 

  Only use the hoists appropriately. 

  The equipment is to be used exclusively for movement of goods. Under no circumstances my persons be 

moved. 

  Never load the devices beyond their working load limit. 

  Pay attention to the accident prevention regulations (UVV). 

  Should the hoist be used outside of Germany, please pay attention to the national regulations that apply. 

  Supporting structures and load-attached devices used in conjunction with this equipment must provide an 

adequate safety factor to handle the rated load plus the weight of the equipment. In case of doubt, consult 
a structural engineer. 

  If the equipment has not been used for a period of time, carry out visual checks of all main components 

such  as  chains,  load  hooks  etc.  and  replace  any  damaged  parts  with  new,  original  spare  parts  before 
putting the equipment back into operation! 

  Do not use a hoist that is defective, pay attention to any abnormal noise it makes during operation. 

  Stop working immediately in case of disturbances and remedy failures. 

  Any damage and faults must be reported to a responsible supervisor immediately. 

  If the unit is put into motion, any persons in the immediate vicinity must be informed by calling to them! 

  Please pay attention to the regulations for load carrying devices UVV for both positive and non-positive 

methods of attaching loads. 

 

  The  lifting tackle or the  load  must  be securely attached  to the  hook  and be seated at the bottom of the 

hook. 

  The safety catch of hooks must be closed. 

  When charged, the housing may not be in contact somewhere. 

 

 

   

DANGER!

 

Special safety measures for use in areas prone to explosion.

 

  Not to be used with IIC gases and IIB gases hydrogen sulphide, ethylene oxide and light metal and shock 

sensitive dusts! 

  No use in temperature class T5 or T6. 

  It is not allowed to use the equipment in area at risk from explosion where gas AND dust does both exist 

at the same time! 

  During assembly and operation of explosion-proof equipment, the relevant regulations of i.e. BG-Chemie 

about the use of equipment in area at risk from explosion, must be adhered to by the user/owner. 

  Please make sure that external ventilation is sufficient. 

  Please wear conductive shoes. Gloves should have a shunt resistance of < 10

8

  It is not allowed to take off clothes. 

  The  surface  temperature  of  the  devices  could  increase  by  a  variety  of  external  circumstances.  For  this 

reason, the surface temperature is to be monitored. 

  Avoid ignitable dust deposits. 

  Remove dust deposits daily before commencing work and ensure that dust cannot settle between moving 

parts. 

  Never remove dust with compressed air - remove it with a wet bolt of cloth. 

  Defective  units  or  units  that  show  abrasion  of  its surface  rust on  chains, hooks,  or  suspension  devices, 

must be taken out of service. 

  Please observe the prescribed intervals. 

  Assembly and maintenance work must only be carried out in an atmosphere not prone to explosion. 

  Check the grease level of the bearings regularly 

  Exchange friction surfaces in time and (an exception to this are electric units - maintenance of the brakes 

must only be effected by HADEF). 

  Protect the device from impact, friction, rough handling and moisture. 

Summary of Contents for 19/90

Page 1: ... IIIA T135 C Db II 2G Ex h IIB T3 Gb or II 2D Ex h IIIA T200 C Db DANGER Not to be used with IIC gases and IIB gases hydrogen sulphide and ethylene oxide and light metal and shock sensitive dusts It is not allowed to use the equipment in area at risk from explosion where gas AND dust does both exist at the same time Installation Operating and Maintenance Instructions ...

Page 2: ...able of Contents 1 Information 3 2 Safety 3 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 6 2 6 Explosion protection 7 3 Transport and Storage 10 3 1 Transport 10 3 2 Safety device for transport 10 3 3 Storage 10 4 Description 10 4 1 Areas of application 10 4 2 Design 10 4 3 Functions ...

Page 3: ...rformance of the devices and meeting any warranty claims require adherence to all instructions in this manual Before delivery all products are packed properly Check the goods after receipt for any damage caused during transport Report any damage immediately to the forwarding agent This manual serves for safe and efficient use of this hoist Illustrations serve to explain something and may differ fr...

Page 4: ...hey must be suitable for use in area prone to explosion The owner is responsible for this However in everyday operation this degree of safety can only be achieved if all measures required are taken It falls within the duty of care of the owner user of the devices to plan these measures and to check that they are being complied with Complete the operating and installation instructions by any instru...

Page 5: ...re parts must be used Non compliance will result in any warranty claims becoming void Liability and warranty will become void if unauthorized modifications of the units are made by the user The permissible ambient temperature when operating the devices Power unit Device classification for Not explosive atmosphere Explosive atmosphere according to ATEX Manual 20 C 50 C 20 C 40 C Motor 20 C 40 C 20 ...

Page 6: ...d must be securely attached to the hook and be seated at the bottom of the hook The safety catch of hooks must be closed When charged the housing may not be in contact somewhere DANGER Special safety measures for use in areas prone to explosion Not to be used with IIC gases and IIB gases hydrogen sulphide ethylene oxide and light metal and shock sensitive dusts No use in temperature class T5 or T6...

Page 7: ...vice category 1 2 3 for use in zone 0 for use in zone 1 for use in zone 2 G EX atmosphere G D caused by gas steam fog caused by dust Ex h type of protection for mechanical devices including e g c construction safety k encapsulation of liquids IIB explosion group IIA IIB IIC limit gap widths MESG 0 9 mm limit gap widths MESG 0 9 0 5 mm limit gap widths MESG 0 5 mm T4 Temperature class gases for dus...

Page 8: ...temperature classes As gas air mixtures for T5 do not occur with normal use and only very rarely occur for T6 for specific gas air mixtures such as carbon disulphide IIC our hoists are not rated for these temperature classes and must not be used for these classes Temperature class Ignition tem perature of gas C max surface temperature of the operating material in C T1 450 450 T2 300 450 300 T3 200...

Page 9: ...5 52 653 01 01 04 9 2 6 4 Explosion hazards recognizing and preventing ...

Page 10: ...osion must be taken out of service 4 Description 4 1 Areas of application The devices must be as far as possible installed in a covered room If they are used in the open protect the units against the effects of weather such as rain hail snow direct sunshine dust etc we recommend to use a cover in parking position If the device is set up in a continuously humid environment with strong temperature f...

Page 11: ...ack end stops by rubber buffers 5 Technical data Weights Type bolt Size 500 kg 1 t 1 5 t 2 t 2 5 t 3 2 t 5 t 6 3 t 19 90 N1 4 1 6 8 7 8 7 8 16 6 16 6 31 5 31 5 N2 4 5 8 5 9 9 9 9 19 9 19 9 39 4 39 22 90 N1 5 4 8 1 9 2 10 9 18 6 18 6 36 36 N2 5 8 9 8 10 3 12 8 21 3 21 3 40 5 40 5 Type bolt Size 7 5 t 10 t 12 5 t 16 t 20 t 25 t 32 t 40 t 50 t 19 90 N1 69 88 N2 71 91 22 90 N1 71 92 220 200 430 500 63...

Page 12: ...he inner side X increases or from the inner to the outer side X decreases Washers 6 and rubber discs depended on type leave a distance for the load hook It is important that the load hangs in the middle under the beam so that the two side plates are equally loaded The suspension eye 9 if existent for bigger load bolts must still be swivelling after it has been secured Tighten the hexagon nut 3 and...

Page 13: ...leys up to 3 2 t 2 3 mm 1 1 5 mm each side bigger and for trolleys from 4 t up 3 5 mm 1 5 2 5 mm each side bigger than the flange width B of the beam 6 4 Tools 7 Control Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation They must be authorized by the employer for the operation of the equipment The employer must ensure that the ...

Page 14: ...ied person before putting into operation for the first time Hoists of 1000 kg capacity and up or with more than one motor driven hoist movement i e lifting and trolley movement must be tested by a licensed qualified person before putting in operation An exception is hoists ready for operation acc validated national regulations with EU declaration of conformity Definition qualified person former ex...

Page 15: ... are valid for operation under normal conditions and single shift operation In case of severe operating conditions e g frequent operation with full load or special environmental conditions e g heat dust etc the intervals must be shortened correspondingly 12 Inspection 12 1 Periodic checks Independently from the regulations of the individual countries lifting devices must be checked at least yearly...

Page 16: ...vice department CAUTION Trouble caused by wear or damage to parts such as wire ropes chains chain wheels axes bearings brake parts etc must be remedied by replacing the parts with original spare parts 15 Remedy Problem Cause Remedy Trolley runs very slowly or not at all Driving pinion dirty or blocked Clean the driving pinion and lubricate it if necessary exchange worn parts Place the hand chain c...

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