background image

 

 

 

 

10 

 

 

5.52.695.00.01.04 

 

12 

Inspection 

 

 

12.1 

Periodic checks 

Independently from the regulations of the individual countries, lifting devices must be checked at least yearly 
by a qualified person or licensed qualified person regarding its functional safety.  

 

 

at 

commissioning 

daily 

checks 

1st maintenance 

after 

3 months 

Inspection 

Maintenance 

every 

3 months 

Inspection 

Maintenance 

every 

12 months 

 

check screw connections 

 

 

 

 

check the bearings 

 

 

 

 

 

check the trolley wheels 

 

 

 

 

 

check lubrication of the driving pinion 

 

 

 

 

buffers - check correct position and wear 

 

 

 

 

electric motor* - check the brake lining 

 

 

 

 

 

electric motor* - check the brake 

 

 

 

 

pneumatic motor* 

 

 

 

Have the equipment checked by an expert 
(periodic inspection) 

 

 

 

 

 

*as far as applicable 

 

13 

Service 

 

 

Maintenance must be effected by lubricating the driving pinions (for hand geared trolleys) and by checking 
the rubber end stops. 

 

 

13.1 

Lubricant - Selection 

FUCHS 

SHELL 

ESSO 

MOBIL 

TOTAL 

CASTROL 

KLÜBER 

Renolit FEP 2 

Alvania EP 2 

Unirex EP 2 

Mobilux EP 2 

MULTIS EP2 

-- 

-- 

Stabylan 5006 

-- 

-- 

-- 

-- 

Optimol Viscoleb 1500 

Klüberoil 4UH 1-1500 

-- 

-- 

-- 

-- 

-- 

-- 

Wolfracoat 99113 

Chain lubricant OKS 451 

13.2 

Lubricant for food industry 

 Selection (as option*) 

 

SHELL 

MOBIL 

CASTROL 

KLÜBER 

Gearing 

FM Grease HD2 

Mobilgrease FM 222 

-- 

Klüberoil 4UH 1-1500 N 

Load chain 

-- 

Lubricant FM 100 

Optimol Viscoleb 1500 

-- 

Load hook; 

Pulleys 

Gear rim;  

Drive pinion 

FM Grease HD2 

Mobilgrease FM 222 

 

-- 

-- 

* must be mentioned by order 

 

14 

Trouble 

 

 

Please pay attention to the following in case of problems: 

  Troubles with the equipment must only be repaired by qualified personnel. 

  Secure the unit against unintended operation start. 

  Put up a warning note indicating that the unit is not to be used. 

  Secure the working area of moving parts of the unit. 

  Please read the chapter "Safety instructions". 

Notes on the repair of faults are found in the following table. 
For the repair of failures please contact our service department. 

 

 

 

   

CAUTION!

 

Trouble  caused  by  wear  or  damage  to  parts  such  as  wire  ropes,  chains,  chain  wheels,  axes,  bearings, 
brake parts, etc., must be remedied by replacing the parts with original spare parts. 

 

 

15 

Remedy 

 

 

Problem 

Cause 

Remedy 

Trolley runs very slowly or not at all 

Driving pinion dirty or blocked. 

Clean the driving pinion and lubricate it, if necessary, 
exchange worn parts 
Place the hand chain correctly 

Hand chain is twisted or blocked*) 

*) as far as applicable 

 

 

 

Summary of Contents for 208/05

Page 1: ...695 00 01 04 Monorail Trolleys as monorail push travel trolley 208 05 as monorail hand geared trolley 209 05 with threaded bold G 208 05 209 05 208 05G 209 05G Installation Operating and Maintenance I...

Page 2: ...1 Information 3 2 Safety 3 2 1 Warning notice and symbols 3 2 2 Duty of care of the owner 3 2 3 Requirements for the operating personnel 4 2 4 Appropriate use 4 2 5 Basic safety measures 5 3 Transpor...

Page 3: ...tanding and can be different from the real design NOTICE We refer to the prescribed equipment tests before initial start up before putting back into operation and the regular periodic inspections In o...

Page 4: ...gularly trained in all applicable matters regarding safety at work and environmental protection and that they are familiar with the operating manual and in particular the safety instructions it contai...

Page 5: ...ntion to the national regulations that apply Building walls ceilings floors or constructions on which the units are mounted or suspended must be checked by a structural engineer for sufficient stabili...

Page 6: ...of condensation NOTICE Use only in the intended atmosphere with a humidity of up to 100 but not under water DANGER In particular use is not permitted for tearing loose fixed loads dragging of loads as...

Page 7: ...ther end of the track This must be attached so that any elastic limitation buffer or the trolley wheels are driven against them in their end position when moving Generally additional lifting gear e g...

Page 8: ...ar 5 Pull apart the side plates 1 as far until it is possible to push the trolley onto the beam flange from below Afterwards push the trolley together to correct gauge 6 Secure the washers 6 and dista...

Page 9: ...her prescriptions and technical regulations This person must test the material for one s work regularly with regard to design and kind of use The license will be given to qualified person be the appro...

Page 10: ...fracoat 99113 Chain lubricant OKS 451 13 2 Lubricant for food industry Selection as option SHELL MOBIL CASTROL KL BER Gearing FM Grease HD2 Mobilgrease FM 222 Kl beroil 4UH 1 1500 N Load chain Lubrica...

Page 11: ...ecommissioning leaving plenty of space Read the chapter Safety instructions Disassembly is carried out in reverse order to the assembly Please make sure that all operating material is disposed of in a...

Reviews: