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5.52.695.00.01.04 

 

  There are distance tubes (5) and/or washers 

(6) situated on the load bars (2) of the trolley. 

  Dimension "X" is set by placing washers (6) 

from the outer to the inner side ("X" increases) 
or from the inner to the outer side ("X" 
decreases). 

  Washers (6) and rubber discs (depended on 

type) leave a distance for the load hook. It is 
important that the load hangs in the middle 
under the beam so that the two side plates are 
equally loaded. 

  The suspension eye (9) (if existent) for bigger 

load bolts must still be swivelling after it has 
been secured. 

  Tighten the hexagon nut (3) and safety nuts (4) 

again. 

  Check correct flange width "B" and dimension 

"X". Adjustment must be repeated if necessary. 

 

                    

     

 

 

1  side plates 
2  load bars 
3  hexagon nut 
4  safety nuts 
5  distance tubes 
6  washers 
7  --- 
8   rubber disc (depended on type) 
9   suspension eye

 

 

6.3 

Installation on the beam 

1  Tighten the hexagon nut (3) and safety nuts (4). 
2  Push on the trolley at the face of the beam flange. 
3  If this is not possible, the trolley can also be mounted 

on the beam from below. 

4  Therefore, remove the hexagon nut (3) and the safety 

nut (4) on the side without gear. 

5  Pull apart the side plates (1) as far until it is possible to 

push  the  trolley  onto  the  beam  flange  from  below. 
Afterwards, push the trolley together to correct gauge. 

6  Secure  the  washers  (6)  and  distance  tubes  (5)  by 

tightening the hexagon nuts (3) and the safety nuts (4). 

 

 

Illustration 1 

 

 

 

 

   

CAUTION!

 

The distance <X= between the wheel flanges of the trolley wheels must be

 

for trolleys up to 3,2 t: 2-3 mm (1-1,5 mm each side) bigger and 
for trolleys from 4 t up: 3-5 mm (1,5-2,5 mm each side) bigger than the flange width "B" of the beam 

 

 

Version with thread load bar: 

 

 

By turning the thread load bar the site plates will 
be moved together or apart. 

 

 

 

   

Caution!

 

When using the trolley you must permanently pay attention on the load bar that it not moves out and the 
distance between wheel flange and girder section is always correct adjusted. 

 

Control 

 

Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their 
operation. They must be authorized by the employer for the operation of the equipment. The employer must 
ensure that the operating instructions are available near the equipment and that they are accessible for the 
operating personnel.  

 

Monorail push travel trolleys are moved by pushing the load. 
Monorail hand geared trolleys are moved by pulling the hand chain. 

 

 

 

Summary of Contents for 208/05

Page 1: ...695 00 01 04 Monorail Trolleys as monorail push travel trolley 208 05 as monorail hand geared trolley 209 05 with threaded bold G 208 05 209 05 208 05G 209 05G Installation Operating and Maintenance I...

Page 2: ...1 Information 3 2 Safety 3 2 1 Warning notice and symbols 3 2 2 Duty of care of the owner 3 2 3 Requirements for the operating personnel 4 2 4 Appropriate use 4 2 5 Basic safety measures 5 3 Transpor...

Page 3: ...tanding and can be different from the real design NOTICE We refer to the prescribed equipment tests before initial start up before putting back into operation and the regular periodic inspections In o...

Page 4: ...gularly trained in all applicable matters regarding safety at work and environmental protection and that they are familiar with the operating manual and in particular the safety instructions it contai...

Page 5: ...ntion to the national regulations that apply Building walls ceilings floors or constructions on which the units are mounted or suspended must be checked by a structural engineer for sufficient stabili...

Page 6: ...of condensation NOTICE Use only in the intended atmosphere with a humidity of up to 100 but not under water DANGER In particular use is not permitted for tearing loose fixed loads dragging of loads as...

Page 7: ...ther end of the track This must be attached so that any elastic limitation buffer or the trolley wheels are driven against them in their end position when moving Generally additional lifting gear e g...

Page 8: ...ar 5 Pull apart the side plates 1 as far until it is possible to push the trolley onto the beam flange from below Afterwards push the trolley together to correct gauge 6 Secure the washers 6 and dista...

Page 9: ...her prescriptions and technical regulations This person must test the material for one s work regularly with regard to design and kind of use The license will be given to qualified person be the appro...

Page 10: ...fracoat 99113 Chain lubricant OKS 451 13 2 Lubricant for food industry Selection as option SHELL MOBIL CASTROL KL BER Gearing FM Grease HD2 Mobilgrease FM 222 Kl beroil 4UH 1 1500 N Load chain Lubrica...

Page 11: ...ecommissioning leaving plenty of space Read the chapter Safety instructions Disassembly is carried out in reverse order to the assembly Please make sure that all operating material is disposed of in a...

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