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5.52.695.00.01.04 

 

 

 

Commissioning 

 

8.1 

General 

The operator of the unit is responsible for the entire system. 
According to the Ordinance on Industrial Safety and Health, a hazard analysis must be carried out by the 
operator. 
Observe the respective national standards, regulations and directives of the responsible bodies at the place 
of operation.  

 

 

NOTICE!

 

Hoists  up  to  1000  kg  capacity  and  without  motor-driven  trolleys  of  hoisting  unit  must  be  tested  by  a 

<qualified person= 

before putting into operation for the first time. 

Hoists  of  1000  kg  capacity  and  up  or  with  more  than  one  motor-driven  hoist  movement;  i.e.  lifting  and 

trolley movement, must be tested by a <licensed qualified person= before putting in operation.

 

An 

exception  is  <hoists  ready  for  operation=  acc.  validated  national  regulations  with  EU

-declaration  of 

conformity. 

Definition <qualified person= (former expert)

 

A <qualified person= has learned, due to occupational training and experience and the job that t

he person has 

done, the skills needed to tests the material for one’s work.

 

Definition <licensed qualified person= (former approved expert)

 

A <licensed qualified person= has, due through special occupational training, knowledge about testing of the 

materia

l for one’s work and knows the national accident prevention regulations and other prescriptions and 

technical regulations. This person must test the material for one’s work regularly with regard to design and 

kind of use. The license will be given to qualified person be the approved supervision authorities (ZÜS). 

 

Safety check 

 

 

Before putting into service initially or when putting back into service, it must be checked whether: 

  All fastening screws (if existent), socket pins, flap socket and safety devices are tightened and secured. 

 

10 

Functional test 

 

 

10.1 

Checks before the initial start-up 

Trolley drive 

  The open-lying teeth of the trolley drive must be lubricated. 

Hand gear for hand geared trolley 

  Ensure correct fit of the hand chain; it must not be twisted and must hang freely. 

10.2 

Functional test 

Trolleys 

Carefully move the trolley to the end positions and check the positions of the end stops. 

 

 

11 

Maintenance 

 

 

11.1 

General 

All  monitoring,  servicing  and  maintenance  operations  are  to  ensure  correct  functioning  of  the  equipment; 
they must be effected with utmost care. 

  Only 

<qualified persons=

 may do this work. 

  Servicing and maintenance work must only be done when the hoist is not loaded. 

  Records must be kept of all test results and measures taken. 

 

11.2 

Monitoring 

The monitoring and servicing intervals stated are valid for operation under normal conditions and single-shift 
operation.  In  case  of  severe  operating  conditions  (e.g.  frequent  operation  with  full  load)  or  special 
environmental conditions (e.g., heat, dust, etc.), the intervals must be shortened correspondingly  

 

 

Summary of Contents for 208/05

Page 1: ...695 00 01 04 Monorail Trolleys as monorail push travel trolley 208 05 as monorail hand geared trolley 209 05 with threaded bold G 208 05 209 05 208 05G 209 05G Installation Operating and Maintenance I...

Page 2: ...1 Information 3 2 Safety 3 2 1 Warning notice and symbols 3 2 2 Duty of care of the owner 3 2 3 Requirements for the operating personnel 4 2 4 Appropriate use 4 2 5 Basic safety measures 5 3 Transpor...

Page 3: ...tanding and can be different from the real design NOTICE We refer to the prescribed equipment tests before initial start up before putting back into operation and the regular periodic inspections In o...

Page 4: ...gularly trained in all applicable matters regarding safety at work and environmental protection and that they are familiar with the operating manual and in particular the safety instructions it contai...

Page 5: ...ntion to the national regulations that apply Building walls ceilings floors or constructions on which the units are mounted or suspended must be checked by a structural engineer for sufficient stabili...

Page 6: ...of condensation NOTICE Use only in the intended atmosphere with a humidity of up to 100 but not under water DANGER In particular use is not permitted for tearing loose fixed loads dragging of loads as...

Page 7: ...ther end of the track This must be attached so that any elastic limitation buffer or the trolley wheels are driven against them in their end position when moving Generally additional lifting gear e g...

Page 8: ...ar 5 Pull apart the side plates 1 as far until it is possible to push the trolley onto the beam flange from below Afterwards push the trolley together to correct gauge 6 Secure the washers 6 and dista...

Page 9: ...her prescriptions and technical regulations This person must test the material for one s work regularly with regard to design and kind of use The license will be given to qualified person be the appro...

Page 10: ...fracoat 99113 Chain lubricant OKS 451 13 2 Lubricant for food industry Selection as option SHELL MOBIL CASTROL KL BER Gearing FM Grease HD2 Mobilgrease FM 222 Kl beroil 4UH 1 1500 N Load chain Lubrica...

Page 11: ...ecommissioning leaving plenty of space Read the chapter Safety instructions Disassembly is carried out in reverse order to the assembly Please make sure that all operating material is disposed of in a...

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