background image

 

 

 

 

14 

 

 

5.52.162.00.01.05 

 

12.3 

Checking the load hook 

Load hook 

 

X = measuring distance hook mouth width 

Y = measured length from hook no. 6 

H = thickness of hook saddle 

 

Illustration 9 

 

 

 

 

Table 1 

Dimensions 

mm 

Capacity/chain falls 

0,5/1 

1t/1 

1,5t/1 

2t/2 

3t/2 

5t/2 

7,5/3 

10t/4 

X or Y 

26,5/35 

33,8/45 

32,5/47 

35,5/52 

41,7/62,5 

50/79 

64/85 

64/85 

16,8 

21 

25,2 

28,3 

35,6 

43,2 

60,4 

60,4 

Dimensions in the tables are theoretical values without tolerances. 

 

Please fill in the measured 
values before 
commissioning: 

Capacity 

X or Y 

mm 

mm 

 

 

 

 

 

   

CAUTION!

 

When the dimension of hook opening width is deformed more than 10% or when the dimension of the hook 
bottom thickness is fallen short of by 5% due to wear, the hook must be replaced. 

 

12.4 

Checking - pawl 

 

V

min 

 

 

kg 

mm 

mm 

 

250 

16 

14,5 

 

500 

20 

18,5 

 

1000-3000 

24,6 

23 

 

5000-1000 

24,5 

23 

 

 

 

 

 

 

12.5 

Checking 

– Brake System  

Ratchet wheel with brake linings  

 

V

min 

tn 

tv

min

 

tn1 

tv1

max 

     

                    

kg 

mm 

mm 

mm 

mm 

mm 

mm 

500 

62 

59 

13 

12,2 

3,8 

1000-1500 

69 

66

 

17 

16,2

 

5,8

 

2000 

82 

79 

16,5 

15,7 

4,5 

5,3 

3000 

69 

66 

17 

16,2 

5,8 

5000-10000 

82 

79 

16,5 

15,7 

4,5 

5,3 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12.6 

Checking 

– Suspension and load hook bolt 

 

Load hook bolt  

Suspension bolt 

 

dn 

dv

min 

dn 

dv

min 

kg 

mm 

mm 

mm 

mm 

500 

6,2 

5,5 

12 

11,4 

1000 

8,5 

12 

11,4 

1500+3000 

10,2 

9,6 

16 

15,2 

5000-10000 

13 

12,2 

16 

15,2 

 

 

 

 

 

 

 

Summary of Contents for 21/12

Page 1: ...5 52 162 00 01 05 Rev 05 HADEF Spur Gear Chain Hoist Type 21 12 with monorail push travel trolley HR with monorail hand geared trolley HH Installation Operating and Maintenance Instructions...

Page 2: ...nges Table of Contents 1 Information 3 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety...

Page 3: ...to a certified quality assurance system as per ISO 9001 The production of components at our work is subject to strict intermediate checks After assembly each product is subject to a final test with ov...

Page 4: ...or they must be suitable for use in area prone to explosion The owner is responsible for this However in everyday operation this degree of safety can only be achieved if all measures required are take...

Page 5: ...iginal spare parts must be used Non compliance will result in any warranty claims becoming void Liability and warranty will become void if unauthorized modifications of the units are made by the user...

Page 6: ...wisted chains must be aligned before attaching the load The correct alignment of the chain links can be seen from the weld seams The chain links must always be aligned in one direction Don t bump agai...

Page 7: ...the unit in an area at risk from explosion 4 2 Design HADEF Spur Gear Hoists of compact design are monorail trolleys combined with manual hoists With monorail push travel trolley or with monorail han...

Page 8: ...ain falls 1 1 1 1 2 2 Load chain mm 5 x 15 6 3 x 19 1 7 1 x 21 8 x 24 7 1 x 21 9 x 27 Load bar size at beam flange width from to 1N mm 50 146 50 179 66 185 66 185 74 196 74 192 Load bar size at beam f...

Page 9: ...to adjust the beam flange width dismantle the safety screws 3 at one trolley side After adjustment of dimension X and installation on the beam install the safety screws 3 again and secure them with a...

Page 10: ...s the lowering operation must be carried out without load at certain intervals until both chain container are empty For motorized devices with operating limit switches lowering Lower until the operati...

Page 11: ...uthorities Z S 8 2 Load chain Before commissioning the load chain must be aligned and oiled For the first commissioning of motorized hoists chain oil is supplied with the delivery Move safety note and...

Page 12: ...insert new chains in an unloaded state and as the chains that are currently in the device i e not twisted Remove chain from its fastening at the end and attach a chain link which is open at the side...

Page 13: ...the table or if cracks or corrosion are found the parts must be replaced with original spare parts 12 2 Checking the load chain CAUTION The load chain must be tested over its entire length The measur...

Page 14: ...hen the dimension of hook opening width is deformed more than 10 or when the dimension of the hook bottom thickness is fallen short of by 5 due to wear the hook must be replaced 12 4 Checking pawl A V...

Page 15: ...e chain If there are environmental influences that foster wear such as sand a dry lubricant should be used e g graphite powder When lubricating the chain s condition of wear should be checked CAUTION...

Page 16: ...OBIL CASTROL KL BER Gearing FM Grease HD2 Mobilgrease FM 222 Kl beroil 4UH 1 1500 N Load chain Lubricant FM 100 Optimol Viscoleb 1500 Load hook Pulleys Gear rim Drive pinion FM Grease HD2 Mobilgrease...

Page 17: ...housing and got stuck there Release the hook suspend the load again lower the load unload the hoist Hoist does not lower the load Brake too tight Lift the brake Brake too tight due to rust Replace ru...

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