background image

 

 

 

 

 

 

5.52.162.00.01.05 

 

In case of ex proof hoists, the housing is only made of steel plates. 

  Load chain 

According to EN 818-7-T high quality chain. All components match precisely to each other. Therefore please 
only use original chains. 

  Load hook 

Forged steel. Rotating, this facilitates attaching the load and avoids twisting of the chain. With safety catch. 

 

Technical data 

 

 

 

HH 

Capacity  

 

kg

 

500 

1000 

1500 

2000 

3000 

5000 

7500 

10.000 

Number of chain falls

 

Load chain  

 

mm

 

5 x 15 

6,3 x 19,1 

7,1 x 21 

8 x 24 

7,1 x 21 

9 x 27 

9 x 27 

9 x 27 

Load bar size at beam flange width 

from - to  

1N  

mm 

50-146 

50-179 

66-185 

66-185 

74-196 

74-192 

119-215 

119-215 

Load bar size at beam flange width 

from - to  

2  

Nmm 

147-302 

180-310 

186-310 

186-310 

197-310 

193-310 

216-310 

216-310 

Lifting path when reeling off

 

30 m of hand chain  

 

mm

 

1112 

690 

519 

423 

260 

151 

101 

67 

Hand chain pull for lifting    

daN

 

23 

28 

34 

35 

35 

33 

34 

35 

Travel path when reeling off  

30 m of hand chain  

 

7,8 

10 

9,8 

9,8 

6,3 

6,3 

6,3 

6,4 

Hand chain pull for travel    

65 

100 

110 

150 

110 

170 

190 

210 

weight at 3 m track height    

approx. kg

 

22 

31 

52 

56 

92 

121 

230 

250 

weight per add. m lift  

 

kg

 

2,5 

2,8 

3,1 

3,3 

4,2 

5,4 

7,2 

8,9 

 

HR 

Capacity  

 

kg

 

500 

1000 

1500 

2000 

3000 

5000 

Number of chain falls

 

Load chain  

 

mm

 

5 x 15 

6,3 x 19,1 

7,1 x 21 

8 x 24 

7,1 x 21 

9 x 27 

Load bar size at beam flange width 

from - to  

1N  

mm 

50-146 

50-179 

66-185 

66-185 

74-196 

74-192 

Load bar size at beam flange width 
from - to  

2  

Nmm 

147-302 

180-310 

186-310 

186-310 

197-310 

193-310 

Hand chain pull for lifting    

daN 

23 

28 

34 

35 

35 

33 

weight at 3 m track height    

approx. kg

 

21 

27 

47 

51 

86 

114 

weight per add. m lift  

 

kg

 

1,5 

1,8 

2,1 

2,3 

3,2 

4,4 

 

 

Installation 

 

 

6.1 

Adjusting the gauge 

The trolley can be adjusted to various beam flange widths. Adjustment to the relevant beam flange width “B” 
depends on the type and size and is to be made as follows: 

  There are distance tubes (5) and/or washers 

(6) situated on the load bars (2) of the trolley. 

  Dimension "X" is set by placing washers (6) 

from the outer to the inner side ("X" increases) 
or from the inner to the outer side ("X" 
decreases). 

  Washers (6) and rubber discs (depended on 

type) leave a distance for the load hook. It is 
important that the load hangs in the middle 
under the beam so that the two side plates are 
equally loaded. 

  The suspension eye (9) (if existent) for bigger 

load bolts must still be swivelling after it has 
been secured. 

  Tighten the hexagon nut (3) and safety nuts (4) 

again. 

  Check correct flange width "B" and dimension 

"X". Adjustment must be repeated if necessary. 

 

                    

     

 

 

1  side plates 

2  load bars 

3  hexagon nut 

4  safety nuts 

5  distance tubes 

6  washers 

7  --- 

8   rubber disc (depended on type) 

9   suspension eye

 

 

 

Summary of Contents for 21/12

Page 1: ...5 52 162 00 01 05 Rev 05 HADEF Spur Gear Chain Hoist Type 21 12 with monorail push travel trolley HR with monorail hand geared trolley HH Installation Operating and Maintenance Instructions...

Page 2: ...nges Table of Contents 1 Information 3 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety...

Page 3: ...to a certified quality assurance system as per ISO 9001 The production of components at our work is subject to strict intermediate checks After assembly each product is subject to a final test with ov...

Page 4: ...or they must be suitable for use in area prone to explosion The owner is responsible for this However in everyday operation this degree of safety can only be achieved if all measures required are take...

Page 5: ...iginal spare parts must be used Non compliance will result in any warranty claims becoming void Liability and warranty will become void if unauthorized modifications of the units are made by the user...

Page 6: ...wisted chains must be aligned before attaching the load The correct alignment of the chain links can be seen from the weld seams The chain links must always be aligned in one direction Don t bump agai...

Page 7: ...the unit in an area at risk from explosion 4 2 Design HADEF Spur Gear Hoists of compact design are monorail trolleys combined with manual hoists With monorail push travel trolley or with monorail han...

Page 8: ...ain falls 1 1 1 1 2 2 Load chain mm 5 x 15 6 3 x 19 1 7 1 x 21 8 x 24 7 1 x 21 9 x 27 Load bar size at beam flange width from to 1N mm 50 146 50 179 66 185 66 185 74 196 74 192 Load bar size at beam f...

Page 9: ...to adjust the beam flange width dismantle the safety screws 3 at one trolley side After adjustment of dimension X and installation on the beam install the safety screws 3 again and secure them with a...

Page 10: ...s the lowering operation must be carried out without load at certain intervals until both chain container are empty For motorized devices with operating limit switches lowering Lower until the operati...

Page 11: ...uthorities Z S 8 2 Load chain Before commissioning the load chain must be aligned and oiled For the first commissioning of motorized hoists chain oil is supplied with the delivery Move safety note and...

Page 12: ...insert new chains in an unloaded state and as the chains that are currently in the device i e not twisted Remove chain from its fastening at the end and attach a chain link which is open at the side...

Page 13: ...the table or if cracks or corrosion are found the parts must be replaced with original spare parts 12 2 Checking the load chain CAUTION The load chain must be tested over its entire length The measur...

Page 14: ...hen the dimension of hook opening width is deformed more than 10 or when the dimension of the hook bottom thickness is fallen short of by 5 due to wear the hook must be replaced 12 4 Checking pawl A V...

Page 15: ...e chain If there are environmental influences that foster wear such as sand a dry lubricant should be used e g graphite powder When lubricating the chain s condition of wear should be checked CAUTION...

Page 16: ...OBIL CASTROL KL BER Gearing FM Grease HD2 Mobilgrease FM 222 Kl beroil 4UH 1 1500 N Load chain Lubricant FM 100 Optimol Viscoleb 1500 Load hook Pulleys Gear rim Drive pinion FM Grease HD2 Mobilgrease...

Page 17: ...housing and got stuck there Release the hook suspend the load again lower the load unload the hoist Hoist does not lower the load Brake too tight Lift the brake Brake too tight due to rust Replace ru...

Reviews: