5.52.162.00.01.05
13
on
commissioning
daily
checks
1st maintenance
after
3 months
Inspection
Maintenance
every
3 months
Inspection Mainte-
nance
every
12 months
Check screw connections
X
X
Check lifting, lowering functions.
X
X
Check brake function
X
X
Check free-wheeling of chain
(only applicable for ratchet lever hoists with free-wheeling
mechanism)
X
X
Brake - check the brake disc thickness
X
Check sprocket wheels, ratchet wheels, pawls, bolts
X
Clean and lubricate the load chain
X
X
X
Check the load chain for elongation and wear
X
Check the load hook for cracks and deformation
X
Load hook - check the safety latch
X
X
Check and lubricate the bearing of the chain pulleys
X
X
Check the chain pulleys
X
X
Check the rubber end stops
X
X
X
Check the trolley wheels for wear
X
Check lubrication of the trolley driving pinion
X
X
X
Have the equipment checked by a qualified person
(periodic inspection)
X
WARNING!
If one or several of the dimensions fall below or exceed the dimensions in the table, or if cracks or
corrosion are found, the parts must be replaced with original spare parts.
12.2
Checking the load chain
CAUTION!
The load chain must be tested over its entire length!
The measure of the load chain must be carried out especially in the areas which are subject to the highest
wear. Through the lifting movement, these are the contact points of the chain with sprocket wheel and
deflection pulleys.
acc. DIN 685-part 5
L11 = pitch increase over 11 chain links
L1 = pitch increase over 1 chain link
Illustration 7
dm= detected link diameter (d1+d2)/2
Illustration 8
Chain dimensions
Table 1
Dimensions
mm
Chain size
3x9
4x12
4,2x12,2
5x15
5,6x15,8
5,6x17
6x18
6,3x19,1
7,1x20,1
L11
105,6
136,6
138,2
170,6
179,1
194,2
203,9
216,4
227,9
L1
9,9
12,7
12,8
15,7
16,6
18
18,9
20
21,2
dm
2,7
3,6
3,8
21,2
5,0
5,0
5,4
5,7
6,4
Table 2
Dimensions
mm
Chain size
7,1x21
7,9x23
8x24
9x24,8
9x27
10x28,1
10x30
13x36
16x45
L11
238,5
260,6
272,1
281,2
300,8
318,6
340,7
408,3
505,6
L1
22,3
24,1
25,3
26,1
28,1
29,6
31,8
37,9
47,4
dm
6,4
7,1
7,2
8,1
8,2
9,0
9,0
11,9
14,4
WARNING!
When the dimensions listed in the table are reached due to wear or deformation, the chain must be
replaced!
