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5.52.208.00.01.06 

 

 

 

  The winch must be set up and attached in such a way that it cannot change position neither by the load 

nor by other influences. 

 

 

6.1 

Installation of the winch 

The winches can be installed in any position desired, make sure, however, that the prescribed rope exit is 
correct. 

Make sure the attachment surface is flat/plain and that installation is made stress-free to ensure safe 
functioning. 

Use the screws mentioned in the table for installation. Tighten all screws evenly. 

Distance of holes 

                       

 

Capacity 

1st layer 

holes of the 

installation area

 

fastening screws 

4x

 

 

strength 

 8.8 

Tightening 

moment 

kg 

mm 

mm 

 

Nm 

250 (2x125) 

192 

100 

M12 

87 

500 (2x250) 

223 

115 

M12 

87 

1000 (2x500) 

254 

141 

M12 

87 

1500 (2x750) 

254 

178 

M12 

87 

2000 (2x1000) 

360 

196 

M20 

431 

3000 (2x1500) 

386 

251 

M20 

431 

5000 (2x2500) 

386 

316 

M20 

431 

7500 

455 

350 

M20 

431 

*MV 1500 

165 

210 

M16 

214 

*MV 3000 

446 

251 

M20 

431 

*MV 5000 

456 

316 

M20 

431 

*MV = Marine-Version 

 

 

6.2 

Selection of wire ropes 

 

  Wire ropes acc. to EN 12385-4 - Lifting ropes 

 

  Stainless wire ropes and special wire ropes are available on request. 

  Diameter and nec. minimum breaking load must be acc. to the data mentioned in the table in chapter 

"Technical Data" resp. acc. to the details mentioned on the type plate. 

Recommendation of wire ropes 

  Steel-reinforced wire ropes 

  For larger pulling rope forces, fibre-core wire ropes can also be used. 

  For unguided loads, - non-twisting or at least twist-resistant wire ropes. 

  For several rope layers winded through the drum, - steel-reinforced wire ropes. 

 

 

   

WARNING!

 

It is not allowed to use plastic wire ropes or plastic-coated wire ropes. 

 

6.3 

Wire rope fastening 

There is a plate on the winch indicating the wind up direction. 

 

Standard 

Separation partition 250-500kg 

Separation partition 1000-1500kg 

 

Illustration 1 

 

Illustration 2 

 

Illustration 3 

*For winches subject to approval by Germanischer Lloyd, at least 3 rope layers are prescribed to remain on the drum. 

 

 

Summary of Contents for 238/10

Page 1: ...8 00 01 06 Rev 06 HADEF Manual Worm Gear Wire Rope Winch as standard version Type 238 10 as galvanized version Type 238 10GV as Marine version Type 238 10MV Installation Operating and Maintenance Instructions ...

Page 2: ...3 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 6 3 Transport and Storage 6 3 1 Transport 6 3 2 Safety device for transport 7 3 3 Storage 7 4 Description 7 4 1 Areas of application 7 4 2 Design 7 4 3 Functions 7 4 4 Important components 8 5 Technical data 8 6 Installation 8 ...

Page 3: ...onents at our work is subject to strict intermediate checks After assembly each product is subject to a final test with overload For the operation of hoists the national accident prevention regulations apply in Germany amongst others The stated performance of the devices and meeting any warranty claims require adherence to all instructions in this manual Before delivery all products are packed pro...

Page 4: ...or they must be suitable for use in area prone to explosion The owner is responsible for this However in everyday operation this degree of safety can only be achieved if all measures required are taken It falls within the duty of care of the owner user of the devices to plan these measures and to check that they are being complied with Complete the operating and installation instructions by any in...

Page 5: ...evices is 20 C 50 C and at all power driven devices 20 C 40 C Defective devices and load suspension devices must not be used until they have been repaired Only original spare parts must be used Non compliance will result in any warranty claims becoming void Liability and warranty will become void if unauthorized modifications of the units are made by the user Vertical lifting and lowering of ungui...

Page 6: ...f disturbances and remedy failures Any damage and faults must be reported to a responsible supervisor immediately If the unit is put into motion any persons in the immediate vicinity must be informed by calling to them Please pay attention to the regulations for load carrying devices UVV for both positive and non positive methods of attaching loads The lifting tackle or the load must be securely a...

Page 7: ...e endangered by the forming of condensation Ambient temperature 20 C up to 50 C Power operated units 20 up to 40 C Humidity 100 or less but not under water DANGER It is not permitted to use the unit in an area at risk from explosion 4 2 Design The wirerope winches for stationary use are fitted with holes for installation The winch handle is detachable The winch can be installed in any position des...

Page 8: ... 28 2000 1130 1 Cm 11 67 5 58 6 12 6 22 12 60 3000 1685 1 Cm 14 101 6 66 6 11 6 27 14 78 5000 3435 1 Cm 18 168 6 38 4 12 4 58 17 117 7500 3748 1 Cm 22 251 4 72 8 11 2 78 15 190 Winches with separating partition Capacity FEM group wir erope Ø 2x nec minimum breaking load 2x useable wire rope length 2x number of rope layers 2x wire rope path per crank turn crank effort weight without rope approx 1st...

Page 9: ... 214 MV 3000 446 251 M20 431 MV 5000 456 316 M20 431 MV Marine Version 6 2 Selection of wire ropes Wire ropes acc to EN 12385 4 Lifting ropes Stainless wire ropes and special wire ropes are available on request Diameter and nec minimum breaking load must be acc to the data mentioned in the table in chapter Technical Data resp acc to the details mentioned on the type plate Recommendation of wire ro...

Page 10: ...lidated regulations and accident prevention regulations the wire rope length must be chosen so that at least 2 rope layers remain on the drum when the wire rope is unwinded 6 5 Wire rope deflection Wire rope pulleys must be installed in a position centrically to the rope drum In order to ensure correct winding up of the wire rope on the drum the max wire rope deflection angle must not be exceeded ...

Page 11: ...d up By changing the crank to the other driving point it is easier to move larger loads 7 1 Free wheeling mechanism of the drum For engaging or disengaging of the drum for controlled feeding out of the uncharged wirerope Disengaging Turn the drum approx 40 mm in direction A Push the disengaging pin in direction C The wirerope can now be unwinded by hand freely Illustration 5 Engaging Push the dise...

Page 12: ...rt A licensed qualified person has due through special occupational training knowledge about testing of the material for one s work and knows the national accident prevention regulations and other prescriptions and technical regulations This person must test the material for one s work regularly with regard to design and kind of use The license will be given to qualified person be the approved sup...

Page 13: ...k must only be done when the hoist is not loaded Records must be kept of all test results and measures taken 11 2 Monitoring The monitoring and servicing intervals stated are valid for operation under normal conditions and single shift operation In case of severe operating conditions e g frequent operation with full load or special environmental conditions e g heat dust etc the intervals must be s...

Page 14: ... number of broken threads Position of the broken threads Timing sequence of occurrence of breaks Reduction of the wire rope diameter Corrosion Abrasion Deformation Heat influence Operation time Wire rope fastening CAUTION The wire rope must be replaced immediately should even one strand be broken 13 2 Gear quarterly lubricate the worm gear wheel and the worm gear shaft Recommended lubricant grease...

Page 15: ...and install correctly if necessary load is not lifted resp held rope is not winded correctly rope turning direction for lifting is not correct place the wire rope correctly brake is worn or defective check brake parts and replace parts that are worn brake discs are humid or oiled clean brake discs or replace them by new ones load pressure brake does not open brake mechanism or brake disc is stuck ...

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