HADEF 24/12, Installation, Operating, & Maintenance Instructions

Page 1: ...0 mod_1171289923124_0 docx 69 1 HADEF Spur Gear Hoist Type 24 12 Pos 1 3 1_HADEF TITELSEITE Ausführungen HR HH 0 mod_1182502729284_52 docx 6507 1 with monorail push travel trolley HR with monorail hand geared trolley HH Pos 1 4 1_HADEF TITELSEITE Sonderausführungen leer Standard 0 mod_1172063198918_52 docx 206 1 Pos 1 5 1_HADEF TITELSEITE Abbildung 24 24 12 3 mod_1362386322299_0 docx 26042 1 Insta...

Page 2: ... writing or is available for download on www hadef com Subject to changes Pos 4 1_HADEF ALLGEMEIN Allgemein 4 Inhaltsverzeichnis Inhaltsverzeichnis Ü1 2 0 mod_1171286846268_52 docx 56 1 Table of Contents 1 Information 4 2 Safety 5 2 1 Warning notice and symbols 5 2 2 Duty of care of the owner 5 2 3 Requirements for the operating personnel 6 2 4 Appropriate use 6 2 5 Basic safety measures 7 3 Trans...

Page 3: ...nd suspension hook bolt 21 13 Service 22 13 1 Load chain 22 13 2 Pulleys 22 13 3 Load hook 23 13 4 Gear 23 13 5 Trolley 23 13 6 Gear spring pressure brake 23 13 7 Overload protection 24 13 8 Lubricant Selection 24 13 9 Lubricant for food industry Selection as option 24 14 Trouble 25 15 Remedy 26 16 Decommissioning 27 16 1 Temporary decommissioning 27 16 2 Final decommissioning disposal 27 Pos 5 1 ...

Page 4: ...vices and meeting any warranty claims require adherence to all instructions in this manual Before delivery all products are packed properly Check the goods after receipt for any damage caused during transport Report any damage immediately to the forwarding agent This manual allows a safe and efficiently use of equipment Images of this manual are for a principle understanding and can be different f...

Page 5: ...ponsible for this However in everyday operation this degree of safety can only be achieved if all measures required are taken It falls within the duty of care of the owner user of the devices to plan these measures and to check that they are being complied with Complete the operating and installation instructions by any instructions regarding supervision or notifications that are important for the...

Page 6: ...C up to 40 C Defective devices and load suspension devices must not be used until they have been repaired Only original spare parts must be used Non compliance will result in any warranty claims becoming void Liability and warranty will become void if unauthorized modifications of the units are made by the user Pos 6 4 1_HADEF 2 SICHERHEIT Bestimmungsgemäße Verwendung 02 Alle Kettenzüge 2 mod_1300...

Page 7: ...ct somewhere Pos 6 8 1_HADEF 2 SICHERHEIT Grundlegende Sicherheitshinweise 2 Alle Kettenzüge 2 mod_1300887749504_52 docx 18430 1 Stop lowering the load when the bottom block or the load is being set down or is prevented from being lowered further The load chain must not be twisted Twisted chains must be aligned before attaching the load The correct alignment of the chain links can be seen from the...

Page 8: ... docx 194 1 3 1 Transport The devices are checked and if so adequately packed before delivery Do not throw or drop the equipment Use adequate means of transport Transport and means of transport must be suitable for the local conditions 3 2 Safety device for transport NOTICE Should a safety device for transport exist please remove it before commissioning 3 3 Storage Store the equipment at a clean a...

Page 9: ...x 6530 1 4 2 Design HADEF Spur Gear Hoists of compact design are monorail trolleys combined with manual hoists With monorail push travel trolley or with monorail hand geared trolley Operation by hand through hand chain Illustration 2 Pos 8 3 2 1 1_HADEF 4 BESCHREIBUNG Kettenzug Funktionsbeschreibung Funktionsbeschreibung Alle H 0 mod_1182327552403_52 docx 6198 1 4 3 Functions The load is lifted or...

Page 10: ...her Therefore please only use original chains 4 4 5 Load hook Forged steel Rotating this facilitates attaching the load and avoids twisting of the chain With safety catch Pos 8 3 3 2 1_HADEF 4 BESCHREIBUNG Kettenzug Wichtige Bauteile Alle Flaschenzüge Zusatz Überlastsicherung 0 mod_1182328765143_52 docx 6216 1 4 4 6 Overload protection Hoists with overload protection protects the hoist by a slippi...

Page 11: ... 450 2x450 Travel path when reeling off 30 m hand chain m 7 8 10 9 8 9 8 6 3 6 3 6 4 Hand chain pull for travel N 6 5 10 11 15 11 17 21 Approx weight at 3 m track height kg 19 2 25 5 47 47 71 91 170 weight per add m lift kg 2 8 3 3 6 3 6 5 6 6 11 21 not yet fixed at the time the document was made out 24 12 HR Capacity kg 500 1000 1500 2000 3000 5000 Number of chain falls 1 1 1 1 2 2 Load chain mm ...

Page 12: ...e hexagon nut 3 and safety nuts 4 again Check correct flange width B and dimension X Adjustment must be repeated if necessary 1 side plates 2 load bars 3 hexagon nut 4 safety nuts 5 distance tubes 6 washers 7 8 rubber disc depended on type 9 suspension eye Pos 10 2 2 1_HADEF 6 MONTAGE Fahrwerke 19 90 bis 28 29 209 05 19 90 bis 28 209 05 2 Montage auf Träger Fahrw H Züge 0 mod_1182781260523_52 docx...

Page 13: ... 4 t u 82_52 docx 26110 1 Tools 647408811_52 docx 398 1 acity kg 500 000 2000 000 000 0000 0000 500 0 20000 ring with co olts with set c the beam fla ety screws 3 of dimension e beam insta and secure t art the side p so be moved n the safety s g and secure ave been pus N ween the wh t 2 3 mm 1 up 3 5 mm 1 Size SW27 SW36 SW46 SW55 SW60 SW75 SW24 size 1 size 2 misc misc llar collars 1 an ange width ...

Page 14: ...ng and Lowering by pulling the endless hand chain Lifting pull the chain fall at the right side the hand chain wheel turns clockwise Lowering pull the chain fall at the lift side the hand chain wheel turns anti clockwise Illustration5 Pos 11 3 2 1_HADEF 7 BEDIENUNG Hand Kettenzug Fahrwerke Alle H Zusatz b Fahrwerk 0 mod_1182783208251_52 docx 6601 1 Monorail push travel trolleys are moved by pushin...

Page 15: ...done the skills needed to tests the material for one s work Definition licensed qualified person former approved expert A licensed qualified person has due through special occupational training knowledge about testing of the material for one s work and knows the national accident prevention regulations and other prescriptions and technical regulations This person must test the material for one s w...

Page 16: ... back into service it must be checked whether All fastening screws if existent socket pins flap socket and safety devices are tightened and secured Pos 13 3 1_HADEF 10 SICHERHEITSPRÜFUNG Allgemein Sicherheitsprüfung Ketten 0 mod_1172661092232_52 docx 429 1 The chains are correctly placed oiled and in good condition Pos 14 1 1_HADEF 11 FUNKTIONSPRÜFUNG Ü1 Kapitel Funktiosprüfung 0 mod_1176446880639...

Page 17: ...drive The open lying teeth of the trolley drive must be lubricated Hand gear for hand geared trolley Ensure correct fit of the hand chain it must not be twisted and must hang freely 10 2 Functional test Lifting gear Check lifting and lowering functions initially without a load Then check the brake function under load The load must be securely held Trolleys Carefully move the trolley to the end pos...

Page 18: ...ly Pos 15 3 1 1_HADEF 12 INSTANDSETZUNG Lastkette wechseln 03 Alle 0 mod_1173275448587_52 docx 533 1 11 3 Replacing the load chain CAUTION If there is any visible damage and when the conditions for replacement are reached i e one or several dimensions in the table have been reached there is corrosion or elongation the chain must be replaced When replacing the chain also check the chain wheels Proc...

Page 19: ...pection Maintenance every 12 months Check screw connections X X Check lifting lowering functions X X Check brake function X X Check free wheeling of chain only applicable for ratchet lever hoists with free wheeling mechanism X X Brake check the brake disc thickness X Check sprocket wheels ratchet wheels pawls bolts X Clean and lubricate the load chain X X X Check the load chain for elongation and ...

Page 20: ... the tables are theoretical values without tolerances Please fill in the measured values before putting into operation Capacity kg X or Y mm H mm Pos 16 3 4 3 1_HADEF ALLGEMEIN Hinweise Haken VORSICHT Haken bei Verformung 0 mod_1177582461489_52 docx 5510 1 CAUTION When the dimension of hook opening width is deformed more than 10 or when the dimension of the hook bottom thickness is fallen short of...

Page 21: ...t Load hook bolt Suspension bolt dn dvmin dn dvmin kg mm mm mm mm 500 6 5 5 12 10 1000 7 4 7 12 10 1500 9 7 8 5 12 11 2000 9 7 9 14 12 3000 8 7 8 2 12 11 5000 10000 13 12 16 14 20000 13 12 16 14 Pos 17 1 1_HADEF 14 WARTUNG Ü1 Kapitel Wartung 0 mod_1172647693186_52 docx 409 1 ...

Page 22: ... similar cleaner under no circumstances heat the chain Always lubricate the chain when it is not under load The adjacent link points must always be lubricated to prevent excessive wear Lubricate the chain with a lubricant that creeps e g automotive gear oil If there are environmental influences that foster wear such as sand a dry lubricant should be used e g graphite powder When lubricating the ch...

Page 23: ...m nion ng gear ble ok and pulleys y ate the bearin re maintenan esp slight be ubrication ar end to use a ar lifting of th me lubricated m and pinion ng pressu rake lining w one position o N ust be free fr yearly ngs of hooks nce free earings are w re necessary lubricant of he nominal lo d Refill lubric drive each re brake wear is verifi of the lining rom fracture s and pulleys worn of chan y The t...

Page 24: ... size 1 1000 1260 1540 size 2 1500 1890 2310 size 2 2000 2520 3080 size 2 3000 3780 4620 size 2 5000 6300 7700 size 2 10000 4 12600 15400 size 2 20000 8 25400 30800 size 2 WARNING After adjustment of the value mentioned in the table it must not be possible to lift the load the slipping clutch must operate The hoist may only be loaded again after nut B has been tightened and secured by a split pin ...

Page 25: ...area of moving parts of the unit Please read the chapter Safety instructions Notes on the repair of faults are found in the following table For the repair of failures please contact our service department Pos 18 2 2 1_HADEF ALLGEMEIN Hinweise VORSICHT Störung beseitigen bei Verschleißteilen 0 mod_1177594576085_52 docx 5572 1 CAUTION Trouble caused by wear or damage to parts such as wire ropes chai...

Page 26: ...rts Load is lifted with interruptions Pawl spring is missing or defective Do maintenance and replace defective parts by original spare parts Hoist does not lift without load Brake spring is missing Do maintenance and replace defective parts by original spare parts Hoist does not lift the whole distance long Hook stucks chain is twisted Place hooks and chains in correct position Brake remains close...

Page 27: ...mmissioning the machine are carried out in the indicated sequence First secure the working area for decommissioning leaving plenty of space Read the chapter Safety instructions Disassembly is carried out in reverse order to the assembly Please make sure that all operating material is disposed of in accordance with environmental regulations 16 1 Temporary decommissioning Measures are as above Also ...