HADEF 27/12, Installation, Operating And Maintenance Instructions

Page 1: ...5 52 172 00 01 05 Rev 05 HADEF Spur Gear Chain Hoist Type 27 12 with monorail push travel trolley HR with monorail hand geared trolley HH Installation Operating and Maintenance Instructions ...

Page 2: ...nges Table of Contents 1 Information 3 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 5 3 Transport and Storage 6 3 1 Transport 7 3 2 Safety device for transport 7 3 3 Storage 7 4 Description 7 4 1 Areas of application 7 4 2 Design 7 4 3 Functions 7 4 4 Important components 8...

Page 3: ...pany works acc to a certified quality assurance system as per ISO 9001 The production of components at our work is subject to strict intermediate checks After assembly each product is subject to a final test with overload For the operation of hoists the national accident prevention regulations apply in Germany amongst others The stated performance of the devices and meeting any warranty claims req...

Page 4: ...or they must be suitable for use in area prone to explosion The owner is responsible for this However in everyday operation this degree of safety can only be achieved if all measures required are taken It falls within the duty of care of the owner user of the devices to plan these measures and to check that they are being complied with Complete the operating and installation instructions by any in...

Page 5: ...riginal spare parts must be used Non compliance will result in any warranty claims becoming void Liability and warranty will become void if unauthorized modifications of the units are made by the user The appropriate use of the hoists is vertical lifting and lowering of unguided loads In combination with trolleys loads can also be moved horizontally DANGER It is not allowed pulling loose of stuck ...

Page 6: ...ock or the load is being set down or is prevented from being lowered further The load chain must not be twisted Twisted chains must be aligned before attaching the load The correct alignment of the chain links can be seen from the weld seams The chain links must always be aligned in one direction Don t bump against something with load or hook Illustration 1 Motor drive is prohibited The devices ar...

Page 7: ...ong temperature fluctuations the correct functionings are endangered by the forming of condensation Ambient temperature 20 C up to 50 C Power operated units 20 up to 40 C Humidity 100 or less but not under water DANGER It is not permitted to use the unit in an area at risk from explosion 4 2 Design HADEF Spur Gear Hoists of compact design are monorail trolleys combined with manual hoists With mono...

Page 8: ...ange width from to 1N mm 50 146 50 135 66 185 66 185 74 196 74 192 119 215 119 215 Load bar size at beam flange width from to 2N mm 147 302 136 220 186 310 187 310 197 310 193 310 216 310 216 310 Lifting path when reeling off 30 m of hand chain mm 1112 690 519 423 260 151 101 67 Hand chain pull for lifting N 228 284 343 353 353 333 343 353 Travel path when reeling off 30 m of hand chain m 7 8 10 9...

Page 9: ...rom below 4 Therefore remove the hexagon nut 3 and the safety nut 4 on the side without gear 5 Pull apart the side plates 1 as far until it is possible to push the trolley onto the beam flange from below Afterwards push the trolley together to correct gauge 6 Secure the washers 6 and distance tubes 5 by tightening the hexagon nuts 3 and the safety nuts 4 Illustration 3 6 2 1 Bolt securing with col...

Page 10: ... SW36 SW46 SW55 SW60 SW75 SW22 SW24 diff ar with the o uthorized by nstructions a ling the endl t the right sid s clockwise all at the lift s s anti clockw sm nism synchr ain container n into both c ntil both chai operating lim mit switch is to device dam g centrally u ys are moved eys are move e 7 6 6 5 0 5 2 4 operation of t the employe are available ess hand de ide ise ronous resp e r for hoist...

Page 11: ...ned due to occupational training and experience and the job that the person has done the skills needed to tests the material for one s work Definition licensed qualified person former approved expert A licensed qualified person has due through special occupational training knowledge about testing of the material for one s work and knows the national accident prevention regulations and other prescr...

Page 12: ...1 2 Monitoring The monitoring and servicing intervals stated are valid for operation under normal conditions and single shift operation In case of severe operating conditions e g frequent operation with full load or special environmental conditions e g heat dust etc the intervals must be shortened correspondingly 11 3 Replacing the load chain CAUTION If there is any visible damage and when the con...

Page 13: ...disc thickness X Check sprocket wheels ratchet wheels pawls bolts X Clean and lubricate the load chain X X X Check the load chain for elongation and wear X Check the load hook for cracks and deformation X Load hook check the safety latch X X Check and lubricate the bearing of the chain pulleys X X Check the chain pulleys X X Check the rubber end stops X X X Check the trolley wheels for wear X Chec...

Page 14: ...ook no 6 H thickness of hook saddle Illustration 9 Table 1 Dimensions mm Capacity chain falls 0 5 1 1t 1 1 5t 1 2t 2 3t 2 5t 2 7 5 3 10t 4 X or Y 26 5 35 33 8 45 32 5 47 35 5 52 41 7 62 5 50 79 64 85 64 85 H 16 8 21 25 2 28 3 35 6 43 2 60 4 60 4 Dimensions in the tables are theoretical values without tolerances Please fill in the measured values before commissioning Capacity t X or Y mm H mm CAUTI...

Page 15: ...e lubricated to prevent excessive wear If the same lifting operations are carried out constantly the switching area from a lifting to a lowering movement must be given special attention Thoroughly effected lubrication of the chain will prolong the life of the chain by approx 20 times compared to dry run with unlubricated chain Wash dirty chain with petroleum or a similar cleaner under no circumsta...

Page 16: ...ld maintena ection ESSO Unirex EP 2 M C hooks and p e s are worn of essary The ant of class minal load etc l lubricant is each year ake s verified Th ining as th acture Avoid tection slippi ance be nec MOBIL Mobilux EP 2 M Chain lubricant OKS 4 pulleys with g f change the teeth must EP2 or sim c please sh normally no r or if required he brake linin his can be the oil grease ing clutch is cessary p...

Page 17: ...replace defective parts by original spare parts Pawl does not engage properly Check the pawl and replace it if necessary Pawl spring is missing Do maintenance and replace defective parts by original spare parts It is difficult to lift the load Overload reduce the load to nominal load Dirty chains gear or chain wheels Do maintenance lubricate chains gear and chain wheels Defect of chain gear or cha...

Page 18: ...decommissioning leaving plenty of space Read the chapter Safety instructions Disassembly is carried out in reverse order to the assembly Please make sure that all operating material is disposed of in accordance with environmental regulations 16 1 Temporary decommissioning Measures are as above Also read the chapter Transport and storage 16 2 Final decommissioning disposal Measures are as above Aft...