HADEF 28/06E, Installation, Operating And Maintenance Instructions

Page 1: ... 09 HADEF Electric Chain Hoist Type 28 06E low headroom configuration as monorail push travel trolley ER as monorail hand geared trolley EH as monorail electric trolley EE Installation Operating and Maintenance Instructions ...

Page 2: ...n 3 1 1 Indications to determine the used part of the theoretical usage life 4 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 6 3 Transport and Storage 7 3 1 Transport 7 3 2 Safety device for transport 7 3 3 Storage 7 4 Description 7 4 1 Areas of application 7 4 2 Design 8 4 ...

Page 3: ... 2 Final decommissioning disposal 28 18 Additional documents 28 18 1 Electric wiring diagrams 28 18 2 Radio control as option 28 1 Information The products meet European Union requirements in particular the valided EU Machine Directive The entire company works acc to a certified quality assurance system as per ISO 9001 The production of components at our work is subject to strict intermediate chec...

Page 4: ...re is a risk that could lead if it is not avoided to death or severe injury CAUTION This means that there is little risk that could lead if it is not avoided to slight injury or damage to the device or its surrounding NOTICE Gives advice for use and other useful information Danger from electricity Danger from explosive area 2 2 Duty of care of the owner DANGER Failure to follow the instructions of...

Page 5: ... personnel The units may only be operated by qualified persons that are appropriately trained and that are familiar with it They must have their employer s authorization for operation of the units Before starting work the operating personnel must have read the operating and installation instructions especially the chapter Safety Instructions This is especially important for operating personnel tha...

Page 6: ...tor to handle the rated load plus the weight of the equipment In case of doubt consult a structural engineer If the equipment has not been used for a period of time carry out visual checks of all main components such as chains load hooks etc and replace any damaged parts with new original spare parts before putting the equipment back into operation Do not use a hoist that is defective pay attentio...

Page 7: ...w or drop the equipment Use adequate means of transport Transport and means of transport must be suitable for the local conditions 3 2 Safety device for transport NOTICE Should a safety device for transport exist please remove it before commissioning 3 3 Storage Store the equipment at a clean and dry place Protect the equipment against dirt humidity and damage by an appropriate cover Protect hooks...

Page 8: ... By using a frequency converter the speed is infinitely variable Hand geared trolleys are moved to the left or right by pulling one of the two stands of the endless hand chain In combination with push travel trolleys the trolley is moved by pushing or pulling the load or without load by pulling the load chain NOTICE The best protection against functional failures in case of extreme environmental i...

Page 9: ... 8 AK9 10 AK4 10 29 06E AK4 8 AK9 10 AK4 10 29 06E Syncro AK4 7 AK4 7 29 06EEL Big Bag AK4 7 AK4 7 All Ex AK4 8 AK9 10 optional 4 4 5 Load chain acc to EN 818 7 T high quality chain 4 4 6 Load hook Hook in ball bearing with safety catch 4 4 7 Chain container According to hoist type made of coated fabric plastic or of steel plate 4 4 8 Rotation direction Phase sequence relay Protection against wron...

Page 10: ... 189 190 310 Lifting speed approx m min 5 4 1 35 8 2 5 4 1 35 8 2 2 8 0 7 4 1 2 8 0 7 4 1 Hoist motor output kW 5 5 1 4 8 5 2 5 5 1 4 9 2 2 5 5 1 4 8 5 2 5 5 1 4 9 2 2 Operating mode S3 ED 40 25 40 25 40 25 25 25 40 25 40 25 40 25 25 25 Travel speed approx m min 16 4 16 4 16 4 16 4 16 4 16 4 16 4 16 4 Travel motor output kW 0 42 0 10 0 42 0 10 0 42 0 10 0 42 0 10 0 42 0 10 0 42 0 10 0 42 0 10 0 42...

Page 11: ...r end of the track This must be attached so that any elastic limitation buffer or the trolley wheels are driven against them in their end position when moving Generally additional lifting gear e g fork lift lifting platforms will be required for the assembly These must take the weight of the devices securely 6 2 Adjusting the gauge The trolley can be adjusted to various beam flange widths Adjustme...

Page 12: ...e After adjustment of dimension X and installation on the beam install the safety screws 3 again and secure them with a nut 4 When pulling apart the side plates the trolley drive shaft will also be moved To do this loosen the safety screws at the stern tube bearing and secure them again after the side plates have been pushed together Illustration 3 1 set collar 2 load bar 3 safety screw 4 hexagon ...

Page 13: ...r freely by carrying out a functional test without load Illustration 5 i The chain container should hang horizontally or as horizontally as possible 1 chain container 2 screws 3 position for screws 4 holding chain 5 position of holding chain 6 screw 6 6 Tools 7 Operation Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation They mu...

Page 14: ... no function 8 no function 9 start 10 start 11 emergency stop Illustration 8 Push button functions Relieved push button stand still push button half pushed slow speed push button pushed completely fast speed Illustration 9 Red Emergency Stop button button pushed stand still turn the button clockwise free functions Illustration 10 CAUTION Run in of chain into the chain container for hoist with doub...

Page 15: ...ve Please observe the national rules and regulations and the instructions in this manual NOTICE Hoists up to 1000 kg capacity and without motor driven trolleys of hoisting unit must be tested by a qualified person before putting into operation for the first time Hoists of 1000 kg capacity and up or with more than one motor driven hoist movement i e lifting and trolley movement must be tested by a ...

Page 16: ... Assigning line cross sections and fuses Motor output up to kW slow blow fuse A Cable cross section mm2 Cable length up to m 1 5 2 5 4 6 10 16 25 3 9 10 58 97 155 232 388 620 969 5 9 16 36 60 97 145 242 388 606 8 4 20 29 48 77 116 194 310 485 8 9 25 23 38 62 93 155 248 388 11 9 32 18 30 48 72 121 194 303 18 5 35 16 27 44 66 110 177 277 50 11 19 31 46 77 124 194 36 9 15 24 37 61 98 154 9 3 Gear NOT...

Page 17: ...f existent socket pins flap socket and safety devices are tightened and secured The oil levels in the gear boxes are sufficient All movements of the load comply with the symbols on the control switch The chains are correctly placed oiled and in good condition 11 Functional test 11 1 Checks before the initial start up Lifting gear Load chains must not be twisted Lubricate the load chain with gear o...

Page 18: ...intervals must be shortened correspondingly 12 3 Replacing the load chain CAUTION If there is any visible damage and when the conditions for replacement are reached i e one or several dimensions in the table have been reached there is corrosion or elongation the chain must be replaced When replacing the chain also check the chain wheels Procedure Only insert new chains in an unloaded state and as ...

Page 19: ...ded bolt 1 Illustration 12 chain threaded bolt AK AP 4 8 AK AP4 AK AP6 AK AP7 AK AP8 dn mm 6 8 10 12 dv mm 5 4 7 2 9 11 Exchange the bolt if the wear limit dv is reached Max permitted wear 10 Illustration 13 12 4 Brake motor AK 4 8 Brake 180 V DC Chain hoist Type Nominal brake moment Nm Nominal air gap mm air gap max mm Rotor strength min mm AK 4 10 0 2 0 8 5 5 AK 6 20 0 3 0 8 7 5 AK 7 28 0 3 0 9 ...

Page 20: ...dy 9 anti clockwise 3 By turning the locking screws 6 clockwise move the magnetic body 9 towards the anchor plate 10 using a feeler gauge until nominal air gap a is reached see table 4 Unscrew the cap screws 8 from the magnetic body clockwise 5 Tighten the locking screws 6 6 Check the air gap again and re adjust if necessary Illustration 15 12 6 Overload protection If the hoist does not lift the p...

Page 21: ... The validated national accident prevention regulations must be observed and the measures to reach safe working periods S W P according to FEM 9 755 After the theoretical working time D has been elapsed the owner user must take motor driven devices out of operation and effect a General Overhaul Further use of the equipment is only allowed after a licensed qualified person has proofed that further ...

Page 22: ...wheels X X X see chapter maintenance WARNING If one or several of the dimensions fall below or exceed the dimensions in the table or if cracks or corrosion are found the parts must be replaced with original spare parts 13 3 Checking the load chain CAUTION The load chain must be tested over its entire length The measure of the load chain must be carried out especially in the areas which are subject...

Page 23: ...ssioning Capacity kg a1 mm a2 mm h1 mm t1 mm t2 mm X Mm H mm Dimensions for load and suspension hook and eye for AK AP 9 10 Dimension mm Capacity in kg falls 5000 1 6300 1 10000 2 10000 1 12000 2 12500 1 15000 3 20000 4 20000 2 25000 5 25000 2 30000 6 30000 3 35000 3 40000 2x4 40000 4 45000 4 50000 4 Hook no 1 6 4 6 10 12 X 45 56 Y 130 160 180 H 48 67 85 106 118 Please fill in the measured values ...

Page 24: ...e chain by approx 20 times compared to dry run with unlubricated chain Wash dirty chain with petroleum or a similar cleaner under no circumstances heat the chain If there are environmental influences that foster wear such as sand a dry lubricant should be used e g graphite powder When lubricating the chain s condition of wear should be checked CAUTION Do not use grease for lubrication of load chai...

Page 25: ...ear als for partic eration of the VG 220 ew cal equipmen d Refill lubric drive each to keep the used if the ro rs cularly diffic e hoist with t nt cant is norma year or if r cooling airw ller bearing i R FUC RE FUC RE R FUC RE SH Tive ult operating the highest lo AK4 Illustration ally not nece required mor ways clean is replaced Recommend CHS NOLIN PG 2 CHS NOLIN PG 2 Recommend CHS NOLIT FEP2 ELL ...

Page 26: ...Geralyn SF 220 Cassida Fluid GL 220 Glygoyle 220 Optimol GT 220 Klübersynth UH1 6 220 Driving gear Geralyn SF 320 Cassida Fluid GL 220 Glygoyle 320 Optimol GT 320 Klübersynth UH1 6 320 Load chain Lubricant FM 100 Optimol Viscoleb 1500 Load hook Pulley Spur gear Pinion FM Grease HD 2 Mobilegrease FM 222 must be mentioned by order 15 Trouble Please pay attention to the following in case of problems ...

Page 27: ... or has excessive afterrunning Electric hoists and winches Switching error after intervention in the electric circuit Check the electric connection of the brake acc to the wiring diagram For motor driven units Brake linings are worn or dirty Brake lining carrier must be changed completely If the unit is suitable for explosive atmosphere the brake must be returned to the manufacturer for repair Air...

Page 28: ...f the equipment and any materials it contains is carried out in accordance with environmental regulations 18 Additional documents 18 1 Electric wiring diagrams Electric wiring diagrams are attached to the consignment or included in the terminal box Except for units supplied without control 18 2 Radio control as option Should the unit be fitted with radio control a manual for radio control is attac...