HADEF 29/06AP Series, Installation, Operating And Maintenance Instructions

Page 1: ...ADEF TITELSEITE Bauarten exterm kurz 0 mod_1171290123367_52 docx 74 1 Ultra low headroom configuration Pos 1 5 1_HADEF TITELSEITE Ausführungen APH APP 0 mod_1171290200245_52 docx 77 1 with monorail hand geared trolley APH with monorail pneumatic trolley APP Pos 1 6 1_HADEF TITELSEITE Ausführungen Big Bag APHL APPL 3 mod_1363611211898_52 docx 26420 1 with monorail trolley Big Bag APHL and APPL Pos ...

Page 2: ...hadef com Subject to changes Pos 4 1_HADEF ALLGEMEIN Allgemein 4 Inhaltsverzeichnis Inhaltsverzeichnis Ü1 2 0 mod_1171286846268_52 docx 56 1 Table of Contents 1 Information 3 1 1 Indications to determine the used part of the theoretical usage life 4 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 B...

Page 3: ...gram 27 Pos 5 1 1_HADEF 1 INFORMATION Ü1 Kapitel Information 0 mod_1174470941082_52 docx 811 1 1 Information Pos 5 2 1 1_HADEF 1 INFORMATION Allgemein Information 01 Information 0 mod_1176734820982_52 docx 4653 1 The products meet European Union requirements in particular the valided EU Machine Directive The entire company works acc to a certified quality assurance system as per ISO 9001 The produ...

Page 4: ..._HADEF 2 SICHERHEIT Allgemein Warnhinweise Symbole 01 Warnhinweise Symbole 0 mod_1172050513996_52 docx 165 1 2 1 Warning notice and symbols Warnings and notice are shown as follows in these instructions DANGER This means that there is a high risk that leads if it is not avoided to death or severe injury WARNING This means that there is a risk that could lead if it is not avoided to death or severe...

Page 5: ...2 3 1_HADEF 2 SICHERHEIT Allgemein Anforderungen an das Bedienpersonal 05 Anforderungen an das Bedienpersonal 0 mod_1172055544978_52 docx 179 1 2 3 Requirements for the operating personnel The units may only be operated by qualified persons that are appropriately trained and that are familiar with it They must have their employer s authorisation for operation of the units Before starting work the ...

Page 6: ...national regulations that apply Supporting structures and load attached devices used in conjunction with this equipment must provide an adequate safety factor to handle the rated load plus the weight of the equipment In case of doubt consult a structural engineer If the equipment has not been used for a period of time carry out visual checks of all main components such as chains load hooks etc and...

Page 7: ...Pos 7 3 1_HADEF 3 TRANSPORT LAGERUNG Transport und Lagerung Transport und Lagerung 0 mod_1172060037462_52 docx 194 1 3 1 Transport The devices are checked and if so adequately packed before delivery Do not throw or drop the equipment Use adequate means of transport Transport and means of transport must be suitable for the local conditions 3 2 Safety device for transport NOTICE Should a safety devi...

Page 8: ...Functions The lifting gear and motor driven trolleys are moved by pressing the buttons on the control switch The spring operated brake which is integrated in the lifting motor prevents the load from being lowered automatically after releasing the control keys Hand geared trolleys are moved to the left or right by pulling one of the two stands of the endless hand chain Pos 8 3 2 2 1_HADEF ALLGEMEIN...

Page 9: ...rect cont Special co hoists that ar 0 mod_1172067180778_52 docx 229 1 entilation sc ur Gear lanetary Gea m gear and m tilation not ne emergency st trol according Standard AK 4 6 up AK 6 10 f up protection ipping clutch AK 4 8 AK 4 8 AK 4 8 n high quality c k with safety c tainer pe made of c d switch lift n the load cha hoists with te nce unit opt e operation a cy ventilation opening for t in case...

Page 10: ...g speed approx m min 1 5 1 2 1 1 0 8 0 7 Lowering speed approx m min 3 1 6 1 7 1 1 hoist motor output kW 2 5 2 5 2 5 2 5 2 5 2 5 2 5 air consumption m min 3 5 3 5 3 5 3 5 3 5 3 5 3 5 travel speed approx m min 8 travel motor output kW 0 75 2x0 75 air consumption m min 0 95 2x0 95 travel path when reeling off 30 m of hand chain 4 5 4 5 4 5 4 4 4 4 3 5 3 5 3 5 hand chain pull for travel approx N 200 ...

Page 11: ... washers aside from the bottom block B beam flange width X gauge Illustration 3 Place some washers from the outer side to the inner side and vice versa to adjust the gauge they must be spread out evenly between the rollers 12 and the hook tackle 13 The two part hook tackle must not be pulled apart Tighten the hexagon nut 14 and safety nuts 15 again Please make sure that the bottom block does not j...

Page 12: ...em with nut 4 When pulling apart the side plates the trolley drive shaft will also be moved To do this loosen the safety screws at the stern tube bearing and secure them again after the side plates have been pushed together Illustration 4 1 set collar 2 load bars 3 safety screw 4 hexagon nut 5 washer Pos 10 3 1 5 1_HADEF 6 MONTAGE Kettenzug 29 06 91 09 05 Montage Kettenspeicher 0 mod_1184763392274...

Page 13: ... 10t SW36 SW46 SW55 SW60 SW75 load bolt 12 5 t 16t 60t SW22 SW24 load bolt with locking ring 1t 2t 2 5t 3 2t 5t 6 3t SW46 SW55 SW60 SW10 Load bolts bottom block 8t 16t 20t 50t 16t 8t 50t SW36 SW55 SW75 SW6 SW10 bolts bottom block safety plate 1t 50t SW46 Overload protection 1t 50t SW17 SW8 Roller chain Tensioning device misc Pneumatic air connections misc misc misc misc ...

Page 14: ...g Illustration 6 Pos 11 4 2 1_HADEF 7 BEDIENUNG Druckluft 2 Indirekte Druckluftsteuerung 1 mod_1185779560722_52 docx 7382 1 Indirect pneumatic control 1 Emergency stop 2 lifting 3 lowering Hoists combined with trolleys have control switches where push buttons for trolley movement are added Special design units can be supplied upon request Illustration 7 Pos 11 4 3 1_HADEF 7 BEDIENUNG Druckluft 3 H...

Page 15: ...ons in this manual Pos 13 2 1 2 1_HADEF ALLGEMEIN Hinweise Prüfungen HINWEIS Prüfung durch befähigte Pesonen 0 mod_1177339966681_52 docx 5319 1 NOTICE Hoists up to 1000 kg capacity and without motor driven trolleys of hoisting unit must be tested by a qualified person before putting into operation for the first time Hoists of 1000 kg capacity and up or with more than one motor driven hoist movemen...

Page 16: ...il Before putting the unit into operation the main air supply line must be cleaned and the oiler of the maintenance unit must be filled with oil Should this not be done the unit may be severely damaged Pos 13 2 3 4 1_HADEF ALLGEMEIN Hinweise Druckluft VORSICHT Wartungseinheiten sind nicht für synthetisches Öl zugelassen 1 mod_1185783956354_52 docx 7447 1 CAUTION The maintenance units are not appro...

Page 17: ...vice lowers when the lift button is operated and lifts when the lower button is operated the two phases of the net connection must be swapped The function of the end switch is to be checked initially by operating the end switch by hand Then carefully move to the end position If required adjust end switch Then check the brake function under load After releasing the buttons of the control switch the...

Page 18: ... by using the motor CAUTION Fill in the chain always motor driven Never run the chain in by hand as there is a risk of knotting which can cause malfunctions and damage to the device Pos 16 3 3 1_HADEF 12 INSTANDSETZUNG Lastkette wechseln 03 Zusatz für ALLE Züge mit AK Hubwerk 0 mod_1177493080378_52 docx 5455 1 for hoists Type 4 8 with spur gear NOTICE The weld seam of the chain must lie to the inn...

Page 19: ...6954698_52 docx 8031 1 Stretch th plicable for h of the roller d if necessary ect adjustme device B ure tension devi ase screw A tension dev ension lever mark en screw A 87196_52 docx 507 1 protection lift the permi ompany auth the overload aintenance b pe of hoist t lutch al spring ass the load mu n release On protection b he desired loa does not ne he roller ch hoists acc to chain must b y ent t...

Page 20: ...bles A visual inspection for deformations cracks and corrosion must be carried out Pos 17 4 1 2 1_HADEF ALLGEMEIN Hinweise Prüfungen VORSICHT Verschleißgrenzen 1 mod_1260457845218_52 docx 11380 1 CAUTION When the wear limit is reached the part must be exchanged by a new original part Pos 17 4 2 1 1_HADEF 13 PRÜFUNG Kettenzug Tabelle Inspektionsintervalle 02 E P Kettenzug 0 mod_1173254852983_52 doc...

Page 21: ... measured length from hook no 6 H thickness of hook saddle Illustration 20 Pos 17 4 4 2 1_HADEF 13 PRÜFUNG Kettenzug Lasthaken Tabelle Hakenmaße 29 06 0 mod_1184921976326_52 docx 6899 1 Hoists according to table 1 Dimension mm Capacity in t chain falls 1 2 2 2 2 5 2 3 2 2 5 4 5 2 6 3 4 6 3 2 10 4 hook nr 025 08 1 1 2 5 2 5 2 5 2 5 4 X 28 38 40 40 50 50 50 50 56 H 24 37 40 40 58 58 58 58 67 Hoists ...

Page 22: ... the links The adjacent link points must always be lubricated to prevent excessive wear If the same lifting operations are carried out constantly the switching area from a lifting to a lowering movement must be given special attention Thoroughly effected lubrication of the chain will prolong the life of the chain by approx 20 times compared to dry run with unlubricated chain Wash dirty chain with ...

Page 23: ... pollution loads or constant operation of the hoist with the highest load Lubricant synthetic viscosity VG 220 A Oil fill in or air discharge screw B Oil drain plug C Oil level glass AK4 AK8 AK9 AK10 Illustration 21 only by explosion proof electrical equipment Pos 18 2 3 2 1_HADEF 14 WARTUNG Kettenzug Getriebe 05 Fahrwerk Schmierung 0 mod_1173364846666_52 docx 597 1 Use Recommendation Interval Loa...

Page 24: ...epea the oiler of th tion periods of st the unit and CHS Renolin nit r e tor ricated Refil pinion drive e e tor t be lubricate e maintenanc be part of th ndstill gumm ell In most c o the supply at the proce he maintenan tandstill be fo let the moto B10 or a sim l lubricant is each year ed continuous ce unit must he consignme my oil or sligh cases this p hose and ca dure to ensu nce unit oreseen in...

Page 25: ...rease HD 2 Mobilegrease FM 222 must be mentioned by order Pos 19 1 1_HADEF 15 STÖRUNG Ü1 Kapitel Störung 0 mod_1172648295608_52 docx 413 1 15 Trouble Pos 19 2 1 1_HADEF 15 STÖRUNG Allgemein 01 Störung 0 mod_1173250229044_52 docx 460 1 Please pay attention to the following in case of problems Troubles with the equipment must only be repaired by qualified personnel Secure the unit against unintended...

Page 26: ... not release Defect of capacitor only for alternating current 1 Replace the capacitor Defect of starter relay only for alternating current 1 Replace the starter relay Phase failure only direct control Find the cause and repair Motor does not brake or has excessive afterrunning Electric hoists and winches Switching error after intervention in the electric circuit Check the electric connection of th...

Page 27: ...structions Disassembly is carried out in reverse order to the assembly Please make sure that all operating material is disposed of in accordance with environmental regulations 17 1 Temporary decommissioning Measures are as above Also read the chapter Transport and storage 17 2 Final decommissioning disposal Measures are as above After disassembly ensure that the disposal of the equipment and any m...