background image

 

 

 

 

14 

 

 

5.52.157.00.01.05 

 

11.5 

Checking – Brake System 

Ratchet wheel (A) and brake linings (B) 

 

V

min 

tn 

tv

min 

 

                      A                         2x B  

  

                     

 

kg 

mm 

mm 

mm 

mm 

 

750 

64 

61 

3,5 

 

1500-6000 

74 

71 

3,5 

 

 

 

 

 

 

 

 

11.6 

Checking – Suspension and load hook bolt 

 

Suspension bolt 

Load hook bolt 

 

dn 

dv

min 

dn 

dv

min 

kg 

mm 

mm 

mm 

mm 

750 

12 

11,1 

6,8 

6,3 

1500 

12 

11,4 

8,7 

8,3 

3000-6000 

16 

15,2 

13 

12,4 

 

 

 

 

 

12 

Service 

 

 

12.1 

Load chain 

Wear at the links is mainly due to insufficient maintenance of the chain. 

To ensure optimal lubrication of the links, the chain must be lubricated at regular intervals, depending on 
usage. 

  Lubricate the chain with oil that creeps. 

  Always lubricate the chain when it is not under load so that the oil can wet the links affected by wear. It is 

not sufficient to lubricate the chain from the outside, as this will not ensure the formation of a lubricating 
film within the links. The adjacent link points must always be lubricated to prevent excessive wear.  

  If the same lifting operations are carried out constantly, the switching area from a lifting to a lowering 

movement must be given special attention. 

  Thoroughly effected lubrication of the chain will prolong the life of the chain by approx. 20 times, 

compared to dry run with unlubricated chain. 

  Wash dirty chain with petroleum or a similar cleaner, under no circumstances heat the chain. 

  If there are environmental influences that foster wear, such as sand, a dry lubricant should be used, e.g. 

graphite powder. 

  When lubricating the chain’s condition of wear should be checked. 

 

 

 

   

CAUTION!

 

Do not use grease for lubrication of load chain. 

Without lubrication, manufacturer's warranty and/or liability will be void. 

 

 

 

 

Use 

 

Recommendation 

 

Interval 

Load chain 

 

oil  for example: FUCHS RENOLIN PG 220 
or special chain lubricant 

Use

 NO

 grease! 

0,2 l 

3 month 

Summary of Contents for 50/07

Page 1: ...5 52 157 00 01 05 Rev 05 HADEF Ratchet Lever Hoist Type 50 07 Installation Operating and Maintenance Instructions...

Page 2: ...s Table of Contents 1 Information 3 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety me...

Page 3: ...urance system as per ISO 9001 The production of components at our work is subject to strict intermediate checks After assembly each product is subject to a final test with overload For the operation o...

Page 4: ...or they must be suitable for use in area prone to explosion The owner is responsible for this However in everyday operation this degree of safety can only be achieved if all measures required are take...

Page 5: ...ven devices 20 C 40 C Defective devices and load suspension devices must not be used until they have been repaired Only original spare parts must be used Non compliance will result in any warranty cla...

Page 6: ...ack into operation Do not use a hoist that is defective pay attention to any abnormal noise it makes during operation Stop working immediately in case of disturbances and remedy failures Any damage an...

Page 7: ...ified personnel No liability for any damage resulting from improper transport or improper storage 3 1 Transport The devices are checked and if so adequately packed before delivery Do not throw or drop...

Page 8: ...gular use of the equipment 4 4 Important components Gearbox Gear box parts are made of high quality material Load pressure brake Holds the load in any position Housing Made of steel plate Load chain A...

Page 9: ...uipment The employer must ensure that the operating instructions are available near the equipment and that they are accessible for the operating personnel 7 1 Devices from 750 kg up to 6000 kg Before...

Page 10: ...k there The chain does not move the load cannot be lowered Remedy Charge the ratchet lever hoist again Release the brake by setting down the load OR Turn the switching pin to position Lowering and rel...

Page 11: ...ly placed oiled and in good condition 10 Maintenance 10 1 General All monitoring servicing and maintenance operations are to ensure correct functioning of the equipment they must be effected with utmo...

Page 12: ...ons X X Check lifting lowering functions X X Check brake function X X for ratchet lever hoists Check free wheeling mechanism of the chain X X Brake check wear of brake lining X Check chain wheels ratc...

Page 13: ...to wear or deformation the chain must be replaced 11 3 Checking the load hook Load hook X measuring distance hook mouth width Y measured length from hook no 6 H thickness of hook saddle Illustration...

Page 14: ...not ensure the formation of a lubricating film within the links The adjacent link points must always be lubricated to prevent excessive wear If the same lifting operations are carried out constantly t...

Page 15: ...ree from fracture Avoid oil grease dirt and humidity on the brake linings as this increases wear 12 6 Lubricant Selection FUCHS SHELL ESSO MOBIL TOTAL CASTROL KL BER Renolit FEP 2 Alvania EP 2 Unirex...

Page 16: ...l spare parts Hoist does not lift the whole distance long Hook stucks chain is twisted Place hooks and chains in correct position The brake remains closed stuck the hoist was unloaded without lowering...

Page 17: ...inal decommissioning disposal Measures are as above After disassembly ensure that the disposal of the equipment and any materials it contains is carried out in accordance with environmental regulation...

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