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10 

 

 

5.52.157.00.01.05 

 

  Turn the free-wheeling mechanism anti-

clockwise, if necessary pull the loose fall of the 
chain jerkily. 

  The chain can be pulled through in both 

directions. 

 

 

Illustration 6 

 

 

Switching OFF the free-wheeling mechanism 

 

  Turn the free-wheeling mechanism clockwise, 

if necessary pull the chain fall jerkily. 

  Free-wheeling mechanism is switched OFF. 

  The chain cannot be pulled through any longer 

and working operation can be proceeded. 

 

 

Illustration 7 

 

 

7.2 

Brake and pawl 

The brake system needs a minimum load of 3% of the capacity. 

Only this minimum load makes sure that the load-pressure-brake closes correctly. When the brake closes 
correctly, the load is safely held. 

 

   DANGER! 

Working situations with no guarantee that the minimum load is charged, are forbidden! 

 

The brake remains closed (stuck) if: 

  The ratchet lever hoist is uncharged without lowering the load, i.e. in case of vertical lifting/lowering or in 

case of horizontal pulling/tensioning. 

  The load hook is pulled against the housing and got stuck there. 

The chain does not move, the load cannot be lowered. 

Remedy: 

  Charge the ratchet lever hoist again 

  Release the brake by setting down the load. 

  OR: Turn the switching pin to position "Lowering" and release the hand lever with a strong jerk in direction 

"▼". 

 

Commissioning 

 

8.1 

General 

Should the unit be used in Germany:  

Please observe the validated, national accident prevention regulations. 

For other countries:  

Inspections as above. Please observe the national rules and regulations and the instructions in this manual! 

 

 

 

NOTICE!

 

Hoists up to 1000 kg capacity and without motor-driven trolleys of hoisting unit must be tested by a “qualified 
person” before putting into operation for the first time. 

Hoists of 1000 kg capacity and up or with more than one motor-driven hoist movement; i.e. lifting and trolley 
movement, must be tested by a “licensed qualified person” before putting in operation. 

An exception is “hoists ready for operation” acc. validated national regulations with EU-declaration of 
conformity. 

Definition “qualified person” (former expert) 

A “qualified person” has learned, due to occupational training and experience and the job that the person has 
done, the skills needed to tests the material for one’s work. 

 

 

Summary of Contents for 50/07

Page 1: ...5 52 157 00 01 05 Rev 05 HADEF Ratchet Lever Hoist Type 50 07 Installation Operating and Maintenance Instructions...

Page 2: ...s Table of Contents 1 Information 3 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety me...

Page 3: ...urance system as per ISO 9001 The production of components at our work is subject to strict intermediate checks After assembly each product is subject to a final test with overload For the operation o...

Page 4: ...or they must be suitable for use in area prone to explosion The owner is responsible for this However in everyday operation this degree of safety can only be achieved if all measures required are take...

Page 5: ...ven devices 20 C 40 C Defective devices and load suspension devices must not be used until they have been repaired Only original spare parts must be used Non compliance will result in any warranty cla...

Page 6: ...ack into operation Do not use a hoist that is defective pay attention to any abnormal noise it makes during operation Stop working immediately in case of disturbances and remedy failures Any damage an...

Page 7: ...ified personnel No liability for any damage resulting from improper transport or improper storage 3 1 Transport The devices are checked and if so adequately packed before delivery Do not throw or drop...

Page 8: ...gular use of the equipment 4 4 Important components Gearbox Gear box parts are made of high quality material Load pressure brake Holds the load in any position Housing Made of steel plate Load chain A...

Page 9: ...uipment The employer must ensure that the operating instructions are available near the equipment and that they are accessible for the operating personnel 7 1 Devices from 750 kg up to 6000 kg Before...

Page 10: ...k there The chain does not move the load cannot be lowered Remedy Charge the ratchet lever hoist again Release the brake by setting down the load OR Turn the switching pin to position Lowering and rel...

Page 11: ...ly placed oiled and in good condition 10 Maintenance 10 1 General All monitoring servicing and maintenance operations are to ensure correct functioning of the equipment they must be effected with utmo...

Page 12: ...ons X X Check lifting lowering functions X X Check brake function X X for ratchet lever hoists Check free wheeling mechanism of the chain X X Brake check wear of brake lining X Check chain wheels ratc...

Page 13: ...to wear or deformation the chain must be replaced 11 3 Checking the load hook Load hook X measuring distance hook mouth width Y measured length from hook no 6 H thickness of hook saddle Illustration...

Page 14: ...not ensure the formation of a lubricating film within the links The adjacent link points must always be lubricated to prevent excessive wear If the same lifting operations are carried out constantly t...

Page 15: ...ree from fracture Avoid oil grease dirt and humidity on the brake linings as this increases wear 12 6 Lubricant Selection FUCHS SHELL ESSO MOBIL TOTAL CASTROL KL BER Renolit FEP 2 Alvania EP 2 Unirex...

Page 16: ...l spare parts Hoist does not lift the whole distance long Hook stucks chain is twisted Place hooks and chains in correct position The brake remains closed stuck the hoist was unloaded without lowering...

Page 17: ...inal decommissioning disposal Measures are as above After disassembly ensure that the disposal of the equipment and any materials it contains is carried out in accordance with environmental regulation...

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