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5.52.157.00.01.05 

 

 

15 

 

12.2 

Pulleys 

 

 

12.3 

Load hook 

  Check bearings and pulleys yearly 

  Clean and lubricate the bearings of hooks and pulleys with grease 

  Slight bearings are maintenance free 

  When bearings resp. slight bearings are worn of, change the complete pulley 

 

12.4 

Gear 

Regular checks of lubrication are necessary. The teeth must be cleaned and re-lubricated after approx. 3 
years. We recommend to use a lubricant of class EP2 or similar products. In case of severe conditions of 
use (e.g. dust, regular lifting of the nominal load,etc.), please shorten maintenance intervals. 

 

 

 

 

12.5 

Gear spring pressure brake 

During the check, brake lining wear is verified. The brake linings must be replaced when the wear limit is 
already reached at one position of the lining, - as this can be the case when wear of the linings is irregular. 

   

CAUTION!

 

The brake linings must be free from fracture. Avoid oil, grease, dirt and humidity on the brake linings as this 
increases wear. 

 

 

12.6 

Lubricant - Selection 

FUCHS 

SHELL 

ESSO 

MOBIL 

TOTAL 

CASTROL 

KLÜBER 

Renolit FEP 2 

Alvania EP 2 

Unirex EP 2 

Mobilux EP 2 

MULTIS EP2 

-- 

-- 

Stabylan 5006 

-- 

-- 

-- 

-- 

Optimol Viscoleb 1500 

Klüberoil 4UH 1-1500 

-- 

-- 

-- 

-- 

-- 

-- 

Wolfracoat 99113 

Chain lubricant OKS 451 

12.7 

Lubricant for food industry – Selection (as option*) 

 

SHELL 

MOBIL 

CASTROL 

KLÜBER 

Gearing 

FM Grease HD2 

Mobilgrease FM 222 

-- 

Klüberoil 4UH 1-1500 N 

Load chain 

-- 

Lubricant FM 100 

Optimol Viscoleb 1500 

-- 

Load hook; 

Pulleys 

Gear rim;  

Drive pinion 

FM Grease HD2 

Mobilgrease FM 222 

 

-- 

-- 

* must be mentioned by order 

 

 

13 

Trouble 

 

 

Please pay attention to the following in case of problems: 

  Troubles with the equipment must only be repaired by qualified personnel. 

  Secure the unit against unintended operation start. 

  Put up a warning note indicating that the unit is not to be used. 

Use 

 

Recommendation 

 

Interval 

Pulleys 

 

FUCHS 

RENOLIN PG220 

Acc. to demand 

12  month 

Use 

 

Recommendation 

 

Interval 

Load hook  

bearing 

 

FUCHS 

RENOLIN PG220 

Acc. to demand 

12  month 

Summary of Contents for 50/07

Page 1: ...5 52 157 00 01 05 Rev 05 HADEF Ratchet Lever Hoist Type 50 07 Installation Operating and Maintenance Instructions...

Page 2: ...s Table of Contents 1 Information 3 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety me...

Page 3: ...urance system as per ISO 9001 The production of components at our work is subject to strict intermediate checks After assembly each product is subject to a final test with overload For the operation o...

Page 4: ...or they must be suitable for use in area prone to explosion The owner is responsible for this However in everyday operation this degree of safety can only be achieved if all measures required are take...

Page 5: ...ven devices 20 C 40 C Defective devices and load suspension devices must not be used until they have been repaired Only original spare parts must be used Non compliance will result in any warranty cla...

Page 6: ...ack into operation Do not use a hoist that is defective pay attention to any abnormal noise it makes during operation Stop working immediately in case of disturbances and remedy failures Any damage an...

Page 7: ...ified personnel No liability for any damage resulting from improper transport or improper storage 3 1 Transport The devices are checked and if so adequately packed before delivery Do not throw or drop...

Page 8: ...gular use of the equipment 4 4 Important components Gearbox Gear box parts are made of high quality material Load pressure brake Holds the load in any position Housing Made of steel plate Load chain A...

Page 9: ...uipment The employer must ensure that the operating instructions are available near the equipment and that they are accessible for the operating personnel 7 1 Devices from 750 kg up to 6000 kg Before...

Page 10: ...k there The chain does not move the load cannot be lowered Remedy Charge the ratchet lever hoist again Release the brake by setting down the load OR Turn the switching pin to position Lowering and rel...

Page 11: ...ly placed oiled and in good condition 10 Maintenance 10 1 General All monitoring servicing and maintenance operations are to ensure correct functioning of the equipment they must be effected with utmo...

Page 12: ...ons X X Check lifting lowering functions X X Check brake function X X for ratchet lever hoists Check free wheeling mechanism of the chain X X Brake check wear of brake lining X Check chain wheels ratc...

Page 13: ...to wear or deformation the chain must be replaced 11 3 Checking the load hook Load hook X measuring distance hook mouth width Y measured length from hook no 6 H thickness of hook saddle Illustration...

Page 14: ...not ensure the formation of a lubricating film within the links The adjacent link points must always be lubricated to prevent excessive wear If the same lifting operations are carried out constantly t...

Page 15: ...ree from fracture Avoid oil grease dirt and humidity on the brake linings as this increases wear 12 6 Lubricant Selection FUCHS SHELL ESSO MOBIL TOTAL CASTROL KL BER Renolit FEP 2 Alvania EP 2 Unirex...

Page 16: ...l spare parts Hoist does not lift the whole distance long Hook stucks chain is twisted Place hooks and chains in correct position The brake remains closed stuck the hoist was unloaded without lowering...

Page 17: ...inal decommissioning disposal Measures are as above After disassembly ensure that the disposal of the equipment and any materials it contains is carried out in accordance with environmental regulation...

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