background image

 

 

 

 

5.52.157.00.01.05 

 

 

 

11.1

 

Periodic checks ............................................................................................................. 12

 

11.2

 

Checking the load chain ................................................................................................ 12

 

11.3

 

Checking the load hook ................................................................................................ 13

 

11.4

 

Checking - pawl ............................................................................................................. 13

 

11.5

 

Checking – Brake System ............................................................................................. 14

 

11.6

 

Checking – Suspension and load hook bolt ................ 

Fehler! Textmarke nicht definiert.

 

12

 

Service ............................................................................................. 14

 

12.1

 

Load chain...................................................................................................................... 14

 

12.2

 

Pulleys ............................................................................................................................ 15

 

12.3

 

Load hook ...................................................................................................................... 15

 

12.4

 

Gear ................................................................................................................................ 15

 

12.5

 

Gear spring pressure brake .......................................................................................... 15

 

12.6

 

Lubricant - Selection ..................................................................................................... 15

 

12.7

 

Lubricant for food industry – Selection (as option*) ................................................... 15

 

13

 

Trouble ............................................................................................. 15

 

14

 

Remedy ............................................................................................ 16

 

15

 

Decommissioning ........................................................................... 16

 

15.1

 

Temporary decommissioning ....................................................................................... 17

 

15.2

 

Final decommissioning/disposal .................................................................................. 17

 

16

 

Documents available on request .................................................... 17

 

 

 

 

Information 

 

 

The products meet European Union requirements, in particular the valided EU Machine Directive. 

The entire company works acc. to a certified quality assurance system as per ISO 9001. 

The production of components at our work is subject to strict, intermediate checks. 

After assembly, each product is subject to a final test with overload. 

For the operation of hoists, the national accident prevention regulations apply in Germany, amongst others. 

The stated performance of the devices and meeting any warranty claims require adherence to all instructions 
in this manual. 

Before delivery, all products are packed properly. Check the goods after receipt for any damage caused 
during transport. Report any damage immediately to the forwarding agent. 

This manual allows a safe and efficiently use of equipment. Images of this manual are for a principle 
understanding and can be different from the real design. 

 

NOTICE!

 

We refer to the prescribed equipment tests before initial start-up, before putting back into operation and the 
regular periodic inspections. 

In other countries any additional national regulations must be observed. 

 

 

 

 

Summary of Contents for 50/07

Page 1: ...5 52 157 00 01 05 Rev 05 HADEF Ratchet Lever Hoist Type 50 07 Installation Operating and Maintenance Instructions...

Page 2: ...s Table of Contents 1 Information 3 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety me...

Page 3: ...urance system as per ISO 9001 The production of components at our work is subject to strict intermediate checks After assembly each product is subject to a final test with overload For the operation o...

Page 4: ...or they must be suitable for use in area prone to explosion The owner is responsible for this However in everyday operation this degree of safety can only be achieved if all measures required are take...

Page 5: ...ven devices 20 C 40 C Defective devices and load suspension devices must not be used until they have been repaired Only original spare parts must be used Non compliance will result in any warranty cla...

Page 6: ...ack into operation Do not use a hoist that is defective pay attention to any abnormal noise it makes during operation Stop working immediately in case of disturbances and remedy failures Any damage an...

Page 7: ...ified personnel No liability for any damage resulting from improper transport or improper storage 3 1 Transport The devices are checked and if so adequately packed before delivery Do not throw or drop...

Page 8: ...gular use of the equipment 4 4 Important components Gearbox Gear box parts are made of high quality material Load pressure brake Holds the load in any position Housing Made of steel plate Load chain A...

Page 9: ...uipment The employer must ensure that the operating instructions are available near the equipment and that they are accessible for the operating personnel 7 1 Devices from 750 kg up to 6000 kg Before...

Page 10: ...k there The chain does not move the load cannot be lowered Remedy Charge the ratchet lever hoist again Release the brake by setting down the load OR Turn the switching pin to position Lowering and rel...

Page 11: ...ly placed oiled and in good condition 10 Maintenance 10 1 General All monitoring servicing and maintenance operations are to ensure correct functioning of the equipment they must be effected with utmo...

Page 12: ...ons X X Check lifting lowering functions X X Check brake function X X for ratchet lever hoists Check free wheeling mechanism of the chain X X Brake check wear of brake lining X Check chain wheels ratc...

Page 13: ...to wear or deformation the chain must be replaced 11 3 Checking the load hook Load hook X measuring distance hook mouth width Y measured length from hook no 6 H thickness of hook saddle Illustration...

Page 14: ...not ensure the formation of a lubricating film within the links The adjacent link points must always be lubricated to prevent excessive wear If the same lifting operations are carried out constantly t...

Page 15: ...ree from fracture Avoid oil grease dirt and humidity on the brake linings as this increases wear 12 6 Lubricant Selection FUCHS SHELL ESSO MOBIL TOTAL CASTROL KL BER Renolit FEP 2 Alvania EP 2 Unirex...

Page 16: ...l spare parts Hoist does not lift the whole distance long Hook stucks chain is twisted Place hooks and chains in correct position The brake remains closed stuck the hoist was unloaded without lowering...

Page 17: ...inal decommissioning disposal Measures are as above After disassembly ensure that the disposal of the equipment and any materials it contains is carried out in accordance with environmental regulation...

Reviews: