HADEF 53/07, Installation, Operating And Maintenance Instructions

Page 1: ...1289923124_0 doc 69 1 HADEF Ratchet Lever Hoist Type 53 07 Pos 1 4 TITELSEITE Bauarten leer Standard 0 mod_1172062835772_52 doc 201 1 Pos 1 5 TITELSEITE Bauarten leer Standard 0 mod_1172062835772_52 doc 201 1 Pos 1 6 TITELSEITE Abbildung 53 07 0 mod_1175775023354_0 doc 3415 1 Pos 2 ALLGEMEIN Allgemein 1 Link zum Download 53 07 0 mod_1180446158778_52 doc 6067 1 Installation Operating and Maintenanc...

Page 2: ...ating and maintenance instructions Eine Kopie kann bei HADEF schriftlich angefordert werden A copy is available from HADEF on request Änderungen vorbehalten Subject to changes Pos 5 ALLGEMEIN Allgemein 4 Inhaltsverzeichnis Inhaltsverzeichnis Ü1 2 0 mod_1171286846268_52 doc 56 1 Table of Contents 1 Information 4 2 Safety 5 2 1 Warning notice and symbols 5 2 2 Duty of care of the owner 5 2 3 Require...

Page 3: ...1 4 Checking pawl 20 11 5 Checking ratchet wheel and brake lining 21 11 6 Checking Suspension and load hook bolt 21 12 Service 22 12 1 Load chain 22 12 2 Pulleys 22 12 3 Load hook 23 12 4 Gear 23 12 5 Gear spring pressure brake 23 12 6 Lubricant selection 23 13 Trouble 24 14 Remedy 25 15 Decommissioning 26 15 1 Temporary decommissioning 26 15 2 Final decommissioning disposal 26 16 Documents availa...

Page 4: ...e devices and meeting any warranty claims require adherence to all instructions in this manual Before delivery all HADEF products are packed properly Check the goods after receipt for any damage caused during transport Report any damage immediately to the forwarding agent This manual allows a safe and efficiently use of equipment Images of this manual are for a principle understanding and can be d...

Page 5: ...ponsible for this However in everyday operation this degree of safety can only be achieved if all measures required are taken It falls within the duty of care of the owner user of the devices to plan these measures and to check that they are being complied with Complete the operating and installation instructions by any instructions regarding supervision or notifications that are important for the...

Page 6: ...during equipment operation is 20 C up to 40 C The units are not suitable for continuous operation Defective devices and load suspension devices must not be used until they have been repaired Only original HADEF spare parts must be used Non compliance will result in any warranty claims on HADEF becoming void Liability and warranty will become void if unauthorized modifications of the units are made...

Page 7: ... the load must be securely attached to the hook and be seated at the bottom of the hook The safety catch of the hook must be closed Stop lowering the load when the bottom block or the load is being set down or is prevented from being lowered further When charged the housing may not be in contact somewhere Pos 7 2 2 2 ALLGEMEIN Hinweise WARNUNG Manipul Überlast verschlissene Ketten beschädgte Haken...

Page 8: ... 194 1 3 1 Transport HADEF devices are checked and if so adequately packed before delivery Do not throw or drop the equipment Use adequate means of transport Transport and means of transport must be suitable for the local conditions 3 2 Safety device for transport NOTE Should a safety device for transport exist please remove it before commissioning 3 3 Storage Store the equipment at a clean and dr...

Page 9: ...ANGER It is not permitted to use the unit in an area at risk from explosion Pos 9 3 1 4 BESCHREIBUNG Ratschzug Aufbau Alle 0 mod_1176297734013_52 doc 3661 1 4 2 Design HADEF ratchet lever hoists are compact hoists with suspension hook for stationary use Illustration 1 Pos 9 3 2 1 4 BESCHREIBUNG Ratschzug Funktionsbeschreibung Funktionsbeschreibung Alle 0 mod_1176297965883_52 doc 3675 1 4 3 Functio...

Page 10: ... lift with nominal load Illustration 2 4 4 3 Housing Depending on the model made from steel plate or aluminium 4 4 4 Load chain According to EN 818 7 T high quality chain All components match precisely to each other Therefore please only use original chains 4 4 5 Load hook Forged steel Rotating this facilitates attaching the load and avoids twisting of the chain With safety catch Pos 9 3 3 2 4 BES...

Page 11: ... 0 11 2 15 0 26 0 40 0 weight per add m lift approx kg 0 2 0 4 0 6 0 8 0 7 0 7 1 1 1 7 2 3 4 7 7 0 Pos 10 2 2 5 TECHNISCHE DATEN Ratschzug 53 07 2 53 07 Maße 0 mod_1176302640566_52 doc 3751 1 5 1 Main dimensions Capacity in kg Dimensions mm 250 500 750 1500 800 1000 1600 2500 3200 6300 9000 Typ A A A A A 68 81 92 109 119 119 126 150 159 217 304 B 87 100 5 105 122 144 144 159 173 190 190 190 C 32 3...

Page 12: ...order to avoid any damage to equipment or injury of person Please read chapter Safety Before loading the hoist make sure the hooks are placed safely The safety catch of the hook must be closed Make sure that the fastening position cannot be changed either by the load nor by other influences Pos 12 1 7 BEDIENUNG Ü1 Kapitel Bedienung 0 mod_1172647408811_52 doc 398 1 ...

Page 13: ...move the load by operating the hand lever Lowering or relieving Turn the switching pin in position DN lowering or relieving and move the load by operating the hand lever A Chain pin B Switching pin C Lever Illustration 4 Pos 12 3 2 7 BEDIENUNG Ratschzug 05 Kettenfreilauf 50 07 53 07 Alu 1 mod_1245307234673_52 doc 10844 1 7 1 1 Free wheeling of chain When the hoist is used appropriately unintended ...

Page 14: ...9658888_52 doc 3820 1 7 2 1 Free wheeling of chain When the hoist is used appropriately unintended activation of the free wheeling mechanism under load is impossible DANGER Never try to activate the free wheeling mechanism by force if the hoist is under charge Switching ON the free wheeling mechanism A free wheeling switched OFF B free wheeling switched ON switch in middle position Illustration 9 ...

Page 15: ...with a strong jerk in direction Pos 12 3 6 7 BEDIENUNG Ratschzug 08 Übergabe von Lasten Alle 2 mod_1292316859244_52 doc 17800 1 7 4 Transmission of loads When loads are transmitted from one hoist to another the hoist that gets the load is not possible to lift or lower as the brake is closed at the time of transmission Proceed as follows in such cases Lift the load with the hoist A Suspend the load...

Page 16: ...e and the job that the person has done the skills needed to tests the material for one s work Definition licensed qualified person former approved expert A licensed qualified person has due through special occupational training knowledge about testing of the material for one s work and knows the national accident prevention regulations and other prescriptions and technical regulations This person ...

Page 17: ...utting back into service it must be checked whether All fastening screws if existent socket pins flap socket and safety devices are tightened and secured Pos 14 3 10 SICHERHEITSPRÜFUNG Allgmein Sicherheitsprüfung Ketten 0 mod_1172661092232_52 doc 429 1 The chains are correctly placed oiled and in good condition Pos 15 1 12 INSTANDSETZUNG Ü1 Kapitel Instandhaltung 0 mod_1172647603139_52 doc 405 1 ...

Page 18: ...y Pos 15 3 1 12 INSTANDSETZUNG Lastkette wechseln 03 Alle 0 mod_1173275448587_52 doc 533 1 10 3 Replacing the load chain CAUTION If there is any visible damage and when the conditions for replacement are reached i e one or several dimensions in the table have been reached there is corrosion or elongation the chain must be replaced When replacing the chain also check the chain wheels Procedure Only...

Page 19: ...96489864_52 doc 5741 1 at commissioning daily checks 1st mainte nance after 3 months Inspection Maintenance every 3 months Inspection Maintenance every 12 months Check screw connections X X Check lifting lowering functions X X Check brake function X X for ratchet lever hoists Check free wheeling mechanism of the chain X X Brake check wear of brake lining X Check chain wheels ratchet wheels and paw...

Page 20: ...ttenzug Lasthaken Tabelle Hakenmaße 53 07 0 mod_1178706105562_52 doc 5780 1 Dimensions for load and suspension hooks Dimension mm Capacity in kg Chain falls 250 500 750 1500 800 1000 1600 2500 3200 6300 9000 X bzw Y 21 35 5 24 5 42 35 5 42 35 5 52 26 5 41 5 31 5 49 4 35 5 52 41 58 6 43 61 9 53 84 3 64 H 13 15 6 20 26 5 20 22 26 5 29 31 2 45 5 60 4 Please fill in the measured values before commissi...

Page 21: ...or type A separately 800kg up to 9000 kg measure brake lining inc ratchet wheel Pos 16 3 7 13 PRÜFUNG Kettenzug Bolzen Tabelle 53 07 1 mod_1260794850981_52 doc 11556 1 11 6 Checking Suspension and load hook bolt Type Capacity Suspension bolt Load hook bolt kg dn dvmin dn dvmin A 250 8 7 5 A 500 10 9 5 6 5 5 9 A 750 12 11 4 7 5 6 8 A 1500 12 11 4 10 2 9 5 800 7 5 6 7 12 11 4 1600 10 2 9 4 12 11 4 2...

Page 22: ...leum or a similar cleaner under no circumstances heat the chain Always lubricate the chain when it is not under load The adjacent link points must always be lubricated to prevent excessive wear Lubricate the chain with a lubricant that creeps e g automotive gear oil If there are environmental influences that foster wear such as sand a dry lubricant should be used e g graphite powder When lubricati...

Page 23: ...lar CAUTION The brake linings must be free from fracture Avoid oil grease dirt and humidity on the brake linings as this increases wear Pos 17 2 4 2 14 WARTUNG Lastdruckbremse Zusatz Bremsverschleiß 53 07 53 09 14 10 0 mod_1178716461531_52 doc 5813 1 The brake lining for the ratchet lever hoist is tested for the whole product lifetime under the precondition of appropriate use and must only be repl...

Page 24: ...ing area of moving parts of the unit Please read the chapter Safety instructions Notes on the repair of faults are found in the following table For the repair of failures please contact our service department Pos 18 2 2 ALLGEMEIN Hinweise VORSICHT Störung beseitigen bei Verschleißteilen 0 mod_1177594576085_52 doc 5572 1 CAUTION Trouble caused by wear or damage to parts such as wire ropes chains ch...

Page 25: ...replace defective parts by original spare parts Hoist does not lift without load Brake spring is missing Do maintenance and replace defective parts by original spare parts Hoist does not lift the whole distance long Hook stucks chain is twisted Place hooks and chains in correct position the hoist was unloaded without lowering the load Suspend the load again lower the load unload the hoist The brak...

Page 26: ...indicated sequence First secure the working area for decommissioning leaving plenty of space Read the chapter Safety instructions Disassembly is carried out in reverse order to the assembly Please make sure that all operating material is disposed of in accordance with environmental regulations 15 1 Temporary decommissioning Measures are as above Also read the chapter Transport and storage 15 2 Fin...

Page 27: ...able on request Pos 21 2 19 Unterlagen auf Anforderung Ketten Ratschzüge Montageanweisung Bremssystem 50 07 53 07 0 mod_1178875622488_52 doc 6026 1 Installation instruction brake system These works may only be done by qualified persons Ende der Liste für Textmarke Inhalt ...