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5.52.185.01.01.02 

 

 

 

10.3

 

Replacing the load chain ............................................................................................... 16

 

11

 

Inspection ........................................................................................ 16

 

11.1

 

Periodic checks ............................................................................................................. 16

 

11.2

 

Checking the load chain ................................................................................................ 17

 

11.3

 

Checking the load hook ................................................................................................ 18

 

11.4

 

Checking - pawl ............................................................................................................. 18

 

11.5

 

Checking – Brake System ............................................................................................. 18

 

11.6

 

Checking – Suspension and load hook bolt ................................................................ 19

 

12

 

Service ............................................................................................. 19

 

12.1

 

Load chain...................................................................................................................... 19

 

12.2

 

Pulleys ............................................................................................................................ 19

 

12.3

 

Load hook ...................................................................................................................... 19

 

12.4

 

Gear ................................................................................................................................ 20

 

12.5

 

Gear spring pressure brake .......................................................................................... 20

 

12.6

 

Overload protection ....................................................................................................... 20

 

12.7

 

Lubricant - Selection ..................................................................................................... 20

 

12.8

 

Lubricant for food industry – Selection (as option*) ................................................... 20

 

13

 

Trouble ............................................................................................. 21

 

14

 

Remedy ............................................................................................ 21

 

15

 

Decommissioning ........................................................................... 21

 

15.1

 

Temporary decommissioning ....................................................................................... 22

 

15.2

 

Final decommissioning/disposal .................................................................................. 22

 

 

 

 

 
 
 

Information 

 

 

The products meet European Union requirements, in particular the valided EU Machine Directive. 

The entire company works acc. to a certified quality assurance system as per EN ISO 9001. 

The production of components at our work is subject to strict, intermediate checks. 

After assembly, the products are subject to a final test with overload. 

For the operation of hoists, the national accident prevention apply in Germany, amongst others. 

Lifting equipment for use in areas prone to explosion complies with current  legislation, standards and 
regulations and is classified in the applicable Ex-protection class.  

The stated performance of the devices and meeting any warranty claims require adherence to all instructions 
in this manual. 

Before delivery, all products are packed properly. Check the goods after receipt for any damage caused 
during transport. Report any damage immediately to the forwarding agent. 

This manual serves for safe and efficient use of this hoist. Illustrations serve to explain something and may 
differ from the illustration of the existing unit as they only serve as an example. 

Documentation of component manufacturers that may be supplied additionally, must be observed, in case of 
differences between these documentation and our manuals, the specification of the our manual must be 
observed. 

 

 

NOTICE!

 

We refer to the prescribed equipment tests before initial start-up, before putting back into operation and the 
regular periodic inspections. 

In other countries any additional national regulations must be observed. 

 

 

 

 

Summary of Contents for 53/09-EX

Page 1: ...B c T3 or II 2D c 200 C DANGER Not to be used with IIC gases and IIB gases hydrogen sulphide and ethylene oxide and light metal and shock sensitive dusts It is not allowed to use the equipment in area...

Page 2: ...Table of Contents 1 Information 3 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety meas...

Page 3: ...ion of hoists the national accident prevention apply in Germany amongst others Lifting equipment for use in areas prone to explosion complies with current legislation standards and regulations and is...

Page 4: ...s load attaching devices as well as main energy supply lines must be assembled according to the valid rules and regulations For explosion proof equipment all these parts must be approved for use in ar...

Page 5: ...ion carried out by a licensed qualified person The permissible ambient temperature during operation of manual driven devices is 20 C 50 C and at all power driven devices 20 C 40 C Defective devices an...

Page 6: ...ediate vicinity must be informed by calling to them Please pay attention to the regulations for load carrying devices UVV for both positive and non positive methods of attaching loads The lifting tack...

Page 7: ...s Never remove dust with compressed air remove it with a wet bolt of cloth Defective units or units that show abrasion of its surface rust on chains hooks or suspension devices must be taken out of se...

Page 8: ...ice category 2 2 Expl group of gases IIB IIB Temperature class gases Temperature class dust T4 135 C T3 200 C DANGER The classification for the device can be found on the EX type plate on the unit The...

Page 9: ...o zones The owner must determine the zone that exists Information on the zone classification can be found in IEC 60079 10 and in national standards The following table contains an overview of the zone...

Page 10: ...10 5 52 185 01 01 02 2 6 4 Explosion hazards recognizing and preventing...

Page 11: ...vice 4 Description 4 1 Areas of application The devices must be as far as possible installed in a covered room If they are used in the open protect the units against the effects of weather such as rai...

Page 12: ...de from steel plate or aluminium Load chain According to EN 818 7 T high quality chain All components match precisely to each other Therefore please only use original chains Load hook with safety catc...

Page 13: ...be changed either by the load nor by other influences 6 1 Tools 7 Operation Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation The...

Page 14: ...wheeling OFF Illustration 10 7 2 Brake and pawl The brake system needs a minimum load of 3 of the capacity Only this minimum load makes sure that the load pressure brake closes correctly When the bra...

Page 15: ...k and knows the national accident prevention regulations and other prescriptions and technical regulations This person must test the material for one s work regularly with regard to design and kind of...

Page 16: ...hich is open at the side A chain link which is open at the side can easily be produced by grinding out a small piece The opening must have the same thickness as the chain link Illustration 11 Hang a n...

Page 17: ...ne or several of the dimensions fall below or exceed the dimensions in the table or if cracks or corrosion are found the parts must be replaced with original spare parts 11 2 Checking the load chain C...

Page 18: ...sured values before commissioning Capacity t X or Y mm H mm CAUTION When the dimension of hook opening width is deformed more than 10 or when the dimension of the hook bottom thickness is fallen short...

Page 19: ...the switching area from a lifting to a lowering movement must be given special attention Thoroughly effected lubrication of the chain will prolong the life of the chain by approx 20 times compared to...

Page 20: ...nominal load and normal operation conditions Use by heavy conditions can shorten the product lifetime In these cases the thickness of the brake lining must be checked more than 1x yearly The ratchet w...

Page 21: ...s Defect of chain gear or chain wheels Do maintenance and replace defective parts by original spare parts Load is lifted with interruptions Pawl spring is missing or defective Do maintenance and repla...

Page 22: ...e as above Also read the chapter Transport and storage 15 2 Final decommissioning disposal Measures are as above After disassembly ensure that the disposal of the equipment and any materials it contai...

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