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5.52.185.01.01.02 

 

 

 

  Devices for use in area prone to explosion must (from customer's side) be earthed with a shunting 

resistor of < 10

6

 

Ω against earth. 

 

   

WARNING!

 

It is not allowed to make constructive changes of the equipment! 

 

2.3 

Requirements for the operating personnel 

  The units may only be operated by qualified persons that are appropriately trained and that are familiar with 
it. They must have their employer’s authorization for operation of the units. 

Before starting work, the  operating personnel must have read the operating and installation instructions, 
especially the chapter "Safety Instructions". 

This is especially important for operating personnel that rarely uses the equipment, i.e. for installation or 
maintenance work. 

   

DANGER!

 

In order to avoid severe injury, please pay attention to the following when using the equipment: 

  Use protective clothes/equipment. 

  Do not wear long hair hanging down open. 

  Do not wear rings or other jewelry. 

  Do not wear clothes that are too big/wide. 

  Do not reach into ropes, chains, drive parts or other moving parts with your hands 

 

2.4 

Appropriate use 

The permitted safe working load of the devices must not be exceeded! An exception can be made during the 
load test before initial operation, carried out by a licensed qualified person. 

 

 

  The permissible ambient temperature during operation of manual driven devices is -20 ° C / + 50 ° C and 

at all power driven devices -20 ° C / + 40 ° C! 

  Defective devices and load suspension devices must not be used until they have been repaired! Only 

original spare parts must be used. Non-compliance will result in any warranty claims becoming void. 

  Liability and warranty will become void if unauthorized modifications of the units are made by the user! 

 

The appropriate use of the hoists is vertical lifting and lowering of unguided loads. In combination with 
trolleys, loads can also be moved horizontally. 

 

 

   

DANGER!

 

It is not allowed: 

 

  pulling loose of stuck loads, dragging of loads and inclined pulling is not allowed.  

  in explosive atmosphere, except the unit is especially modified for it and marked by an indication label 

  In reactor containment vessels. 

  to transport people  

  The device is not suitable for use on stages and in studios 

   persons must not stand under a suspended load 

 

 

 

 

NOTICE!

 

If the units are not used appropriately, it is not possible to ensure safe operation. 

The owner and operator have sole liability for all personal injury and damage to property arising from 
inappropriate use. 

 

 

   

DANGER!

 

It’s only allowed to use the unit in the EX-classification which is named on the type plate; or in lower 
classes 

 

EX II 2G IIB c T4 or EX II 2D c 135°C 

or 

EX II 2G IIB c T3 or EX II 2D c 200°C 

Summary of Contents for 53/09-EX

Page 1: ...B c T3 or II 2D c 200 C DANGER Not to be used with IIC gases and IIB gases hydrogen sulphide and ethylene oxide and light metal and shock sensitive dusts It is not allowed to use the equipment in area...

Page 2: ...Table of Contents 1 Information 3 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety meas...

Page 3: ...ion of hoists the national accident prevention apply in Germany amongst others Lifting equipment for use in areas prone to explosion complies with current legislation standards and regulations and is...

Page 4: ...s load attaching devices as well as main energy supply lines must be assembled according to the valid rules and regulations For explosion proof equipment all these parts must be approved for use in ar...

Page 5: ...ion carried out by a licensed qualified person The permissible ambient temperature during operation of manual driven devices is 20 C 50 C and at all power driven devices 20 C 40 C Defective devices an...

Page 6: ...ediate vicinity must be informed by calling to them Please pay attention to the regulations for load carrying devices UVV for both positive and non positive methods of attaching loads The lifting tack...

Page 7: ...s Never remove dust with compressed air remove it with a wet bolt of cloth Defective units or units that show abrasion of its surface rust on chains hooks or suspension devices must be taken out of se...

Page 8: ...ice category 2 2 Expl group of gases IIB IIB Temperature class gases Temperature class dust T4 135 C T3 200 C DANGER The classification for the device can be found on the EX type plate on the unit The...

Page 9: ...o zones The owner must determine the zone that exists Information on the zone classification can be found in IEC 60079 10 and in national standards The following table contains an overview of the zone...

Page 10: ...10 5 52 185 01 01 02 2 6 4 Explosion hazards recognizing and preventing...

Page 11: ...vice 4 Description 4 1 Areas of application The devices must be as far as possible installed in a covered room If they are used in the open protect the units against the effects of weather such as rai...

Page 12: ...de from steel plate or aluminium Load chain According to EN 818 7 T high quality chain All components match precisely to each other Therefore please only use original chains Load hook with safety catc...

Page 13: ...be changed either by the load nor by other influences 6 1 Tools 7 Operation Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation The...

Page 14: ...wheeling OFF Illustration 10 7 2 Brake and pawl The brake system needs a minimum load of 3 of the capacity Only this minimum load makes sure that the load pressure brake closes correctly When the bra...

Page 15: ...k and knows the national accident prevention regulations and other prescriptions and technical regulations This person must test the material for one s work regularly with regard to design and kind of...

Page 16: ...hich is open at the side A chain link which is open at the side can easily be produced by grinding out a small piece The opening must have the same thickness as the chain link Illustration 11 Hang a n...

Page 17: ...ne or several of the dimensions fall below or exceed the dimensions in the table or if cracks or corrosion are found the parts must be replaced with original spare parts 11 2 Checking the load chain C...

Page 18: ...sured values before commissioning Capacity t X or Y mm H mm CAUTION When the dimension of hook opening width is deformed more than 10 or when the dimension of the hook bottom thickness is fallen short...

Page 19: ...the switching area from a lifting to a lowering movement must be given special attention Thoroughly effected lubrication of the chain will prolong the life of the chain by approx 20 times compared to...

Page 20: ...nominal load and normal operation conditions Use by heavy conditions can shorten the product lifetime In these cases the thickness of the brake lining must be checked more than 1x yearly The ratchet w...

Page 21: ...s Defect of chain gear or chain wheels Do maintenance and replace defective parts by original spare parts Load is lifted with interruptions Pawl spring is missing or defective Do maintenance and repla...

Page 22: ...e as above Also read the chapter Transport and storage 15 2 Final decommissioning disposal Measures are as above After disassembly ensure that the disposal of the equipment and any materials it contai...

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