HADEF 70/06 APH, Installation, Operating And Maintenance Instructions

Page 1: ...auarten leer Standard 0 mod_1172062835772_52 docx 201 1 Pos 1 5 1_HADEF TITELSEITE Ausführungen APS APR APH APP 2 mod_1286452130695_52 docx 15949 1 stationary with suspension eye APS with monorail push travel trolley APR with monorail hand geared trolley APH with monorail pneumatic trolley APP Pos 1 6 1_HADEF TITELSEITE Abbildung 70 06AP 2 mod_1286451652291_0 docx 15935 1 Installation Operating an...

Page 2: ...EIN Allgemein 4 Inhaltsverzeichnis Inhaltsverzeichnis Ü1 2 0 mod_1171286846268_52 docx 56 1 Table of Contents 1 Information 4 1 1 Indications to determine the used part of the theoretical usage life 4 2 Safety 5 2 1 Warning notice and symbols 5 2 2 Duty of care of the owner 5 2 3 Requirements for the operating personnel 6 2 4 Appropriate use 6 2 5 Basic safety measures 7 3 Transport and Storage 8 ...

Page 3: ...ection 28 13 1 General Overhaul for motor driven units 28 13 2 Periodic checks 28 13 3 Checking the load chain 29 13 4 Checking the load hook 29 14 Service 31 14 1 Load chain 31 14 2 Pulleys 31 14 3 Load hook 31 14 4 Hoist gear 32 14 5 Trolley 32 14 6 Pneumatic motor 33 14 7 Lubricant selection 33 14 8 Lubricant for food industry selection as option 33 15 Trouble 35 16 Remedy 36 17 Decommissioning...

Page 4: ...efore initial start up before putting back into operation and the regular periodic inspections In other countries any additional national regulations must be observed Pos 5 3 1 1_HADEF 1 INFORMATION Allgemein Hinweise theor Nutzung E P 02 Hinweise theor Nutzung 0 mod_1175776434366_52 docx 3429 1 1 1 Indications to determine the used part of the theoretical usage life For motor driven units The equ...

Page 5: ...ponsible for this However in everyday operation this degree of safety can only be achieved if all measures required are taken It falls within the duty of care of the owner user of the devices to plan these measures and to check that they are being complied with Complete the operating and installation instructions by any instructions regarding supervision or notifications that are important for the...

Page 6: ... C up to 40 C Defective devices and load suspension devices must not be used until they have been repaired Only original spare parts must be used Non compliance will result in any warranty claims becoming void Liability and warranty will become void if unauthorized modifications of the units are made by the user Pos 6 4 1_HADEF 2 SICHERHEIT Bestimmungsgemäße Verwendung 02 Alle Kettenzüge 2 mod_130...

Page 7: ...ched to the hook and be seated at the bottom of the hook The safety catch of hooks must be closed When charged the housing may not be in contact somewhere Pos 6 8 1_HADEF 2 SICHERHEIT Grundlegende Sicherheitshinweise 2 Alle Kettenzüge 2 mod_1300887749504_52 docx 18430 1 Stop lowering the load when the bottom block or the load is being set down or is prevented from being lowered further The load ch...

Page 8: ... docx 194 1 3 1 Transport The devices are checked and if so adequately packed before delivery Do not throw or drop the equipment Use adequate means of transport Transport and means of transport must be suitable for the local conditions 3 2 Safety device for transport NOTICE Should a safety device for transport exist please remove it before commissioning 3 3 Storage Store the equipment at a clean a...

Page 9: ...n may reduce the function of the brake Pos 8 2 1 3 1_HADEF ALLGEMEIN Hinweise EX Schutz GEFAHR Einsatz Geräte Standard EX 1 mod_1190281459161_52 docx 7911 1 DANGER HADEF hoists in their standard version are not approved for use in areas that are prone to explosion HADEF supplies special explosion proof equipment for this purpose which has special EX name plates on it stating the EX classification ...

Page 10: ...necessary 4 4 4 Overload protection and emergency end stop Hoist with overload protection Pos 8 3 3 2 1_HADEF 4 BESCHREIBUNG Kettenzug Wichtige Bauteile AP Hubwerk Teil 2 1 mod_1192433901267_52 docx 7966 1 AK 4 8 slipping clutch The overload protection is set in the factory according to the regulations it is possible to adjust it later see chapter repair and maintenance The slipping clutch prevent...

Page 11: ...h a load capacity of up to 1t precise direct control indirect control as option Devices with a load capacity exceeding 2t indirect control 4 4 9 Control switch Control switch suitable for single hand use For direct control with control switch for indirect control with push buttons 4 4 10 Maintenance unit It serves for the necessary preparation of the operation air so that the pneumatic motor can w...

Page 12: ...rinting deadline Air pressure 6bar Pos 9 2 2 1_HADEF 5 TECHNISCHE DATEN Kettenzug 66 04 2 Kettenabmessungen Ak AP 0 mod_1172498179818_52 docx 337 1 HADEF chain hoists AK AP 4 10 are fitted with high quality load chains These chains meet all technical requirements as per EN 818 7 T Type AK AP chain 4 5 x 15 6 7 x 21 7 9 x 27 8 11 3 x 31 9 16 x 45 10 23 5x66 Pos 9 2 3 1_HADEF 5 TECHNISCHE DATEN Kett...

Page 13: ... Fahrwerke Gewichte 2 mod_1286784876523_52 docx 16000 1 Trolleys Weights Type Proper weight approx kg Type Proper weight approx kg Type Proper weight approx kg AFR10 12 AFH10 14 AFP10 26 AFR20 23 AFH20 26 AFP20 41 AFR32 39 AFH32 42 AFP32 56 AFR50 61 AFH50 65 AFP50 68 AFR100 160 AFH100 165 AFP100 180 Weights for 3m suspension or track height Pos 10 1 1_HADEF 6 MONTAGE Ü1 Kapitel Montage 0 mod_11721...

Page 14: ...double chain falls In case of modification from single to double chain falls or vice versa it is important that the suspension eye 1 or the suspension hook is moved to a position so that the load hangs centrically again Illustration 3 AK AP 9 10 single and several chain falls The stationary type with suspension eye can optionally also be supplied with suspension hook As standard they are supplied ...

Page 15: ... space or fixed end stops the trolley can also be installed on the beam from below 1 Unscrew the hexagon nut 3 and safety nuts 4 at one side and pull apart the side plates 1 as far until it is possible to push the trolley onto the beam flange from below 2 Push the trolley together again until it reaches the correct wheel gauge X 3 Secure the washers 6 and distance tubes 5 by tightening the hexagon...

Page 16: ... 245 245 290 290 380 380 454 L1 82 7 107 5 87 25 122 25 101 25 144 75 190 190 227 L2 24 6 24 6 34 5 34 5 43 5 43 5 50 3 50 3 50 3 S 15 15 15 15 20 20 20 20 20 Illustration 6 Pos 10 2 5 1 1_HADEF 6 MONTAGE Kettenzug 66 70 05 auf Träger 915 1025 0 mod_1172482722747_52 docx 287 1 6 4 Assembly on the beam AK AP 915 930 AK AP1010 1025 6 4 1 Outline side plates 1 load bars 2 washers 3 traverse 4 safety ...

Page 17: ...nsion point Pos 10 2 5 3 1_HADEF ALLGEMEIN Hinweise Kettenzüge VORSICHT Maß X 3 5mm 0 mod_1177324333842_52 docx 5177 1 CAUTION The distance X between the wheel flanges of the trolley wheels must exceed the flange width B of the beam by 3 5 mm 1 5 2 5 mm each side Pos 10 2 6 1 1_HADEF 6 MONTAGE Kettenzug 66 70 06 Traverse Maß 9 0 mod_1172482055217_52 docx 283 1 dimensions mm AK AP 905 AK AP 906 AK ...

Page 18: ... 7 BEDIENUNG Ü1 Kapitel Bedienung 0 mod_1172647408811_52 docx 398 1 Capacity Size Tool Use 0 5t 1t 1 5t 2t 2 5t 3 2t 5t 6 3t 7 5t 10t SW27 SW36 SW46 SW55 SW60 SW75 Load bar 12 5t 16t 60t SW22 SW24 Load bar with fixing ring diff Air connection diff diff diff diff ...

Page 19: ...DIENUNG Druckluft 1 Feinf Direktsteuerung 1 mod_1185779780952_52 docx 7388 1 Direct control 1 Emergency Stop 2 Lifting 3 Lowering Illustration 10 Pos 11 4 2 1_HADEF 7 BEDIENUNG Druckluft 2 Indirekte Druckluftsteuerung 1 mod_1185779560722_52 docx 7382 1 Indirect pneumatic control 1 Emergency stop 2 lifting 3 lowering Hoists combined with trolleys have control switches where push buttons for trolley...

Page 20: ...1504888_52 docx 8078 1 The lifting tackle or the load must be securely attached to the hook and be seated at the bottom of the hook The safety catch must always be closed Pos 12 2 3 1_HADEF ALLGEMEIN Hinweise GEFAHR Losreißen Personentr schweb Lasten ex verboten E P 0 mod_1176799462104_52 docx 4735 1 DANGER It is not allowed pulling loose of stuck loads dragging of loads and inclined pulling is no...

Page 21: ...thorities ZÜS Pos 13 2 2 1 1_HADEF 9 INBETRIEBNAHME Allgemein Druckluftanschluss Alle 1 mod_1185782523360_52 docx 7441 1 9 2 Compressed air connection Before commencing work on the equipment the main air supply line must be closed and secured against inadvertent opening 9 2 1 Main connection The connections must be made according to the pneumatic connection diagram Connect to the existent hose noz...

Page 22: ...on Pos 13 2 4 2 1_HADEF ALLGEMEIN Hinweise HINWEIS Verschluss Entlüftungsschraube 1 mod_1259676576858_52 docx 11347 1 NOTICE For transport some gear types are fitted with a plug screw Replace the plug screw by a ventilation screw attached before putting the unit into operation Pos 13 2 5 1 1_HADEF 9 INBETRIEBNAHME Allgemein Lastkette 06 Lastkette 0 mod_1178195068515_52 docx 5681 1 9 4 Load chain B...

Page 23: ...ces are tightened and secured Pos 14 3 1_HADEF 10 SICHERHEITSPRÜFUNG Allgemein 02 Sicherheitsprüfung Zusatz E P 0 mod_1178197432766_52 docx 5694 1 The oil levels in the gear boxes are sufficient All movements of the load comply with the symbols on the control switch Pos 14 4 1_HADEF 10 SICHERHEITSPRÜFUNG Allgemein Sicherheitsprüfung Ketten 0 mod_1172661092232_52 docx 429 1 The chains are correctly...

Page 24: ...h buttons lifting or lowering This is the factory setting If the device lowers when the lift button is operated and lifts when the lower button is operated the two phases of the net connection must be swapped The function of the end switch is to be checked initially by operating the end switch by hand Then carefully move to the end position If required adjust end switch Then check the brake functi...

Page 25: ...ns in an unloaded state and as the chains that are currently in the device i e not twisted Remove chain from its fastening at the end and attach a chain link which is open at the side A chain link which is open at the side can easily be produced by grinding out a small piece The opening must have the same thickness as the chain link Illustration 14 Hang a new original chain same size and oiled in ...

Page 26: ...cluding their carrier must be exchanged Adjustment is not possible Only use original spare parts Motor output kW brake lining thickness B min mm 0 52 0 75 6 0 1 5 2 5 6 5 Illustration 17 Pos 16 5 1 1 1_HADEF 12 INSTANDSETZUNG Überlastsicherung Rutschkupplung Kettenzug Rutschkupplung allgemein 0 mod_1173340101271_52 docx 546 1 12 5 Overload protection slipping clutch The slipping clutch setting sho...

Page 27: ...6 AK AP 9 10 Overload protection using mechanical spring package NOTE In case of overload the load must be lowered until it reaches the ground so that the spring package can release Only thereafter it is possible to repeat the lifting motion Resetting the overload protection 1 Turning the hexagonal nut 1 2 Turn clockwise to the right Switches off at heavier overload 3 Turn anti clockwise to the le...

Page 28: ...bove mentioned tests and the national safety regulations apply Pos 17 4 1 1_HADEF 13 PRÜFUNG Kettenzug Allgemein 01 Zu prüfende Teile 0 mod_1173259827552_52 docx 481 1 13 2 1 Components to be checked The following must be checked Dimensions of load chain load hooks pawls bolts ratchet wheels brake linings The dimensions must be compared to the dimensions in the tables A visual inspection for defor...

Page 29: ...ttenzug Lasthaken Lasthaken Maßerklärung AK 0 mod_1173265789560_52 docx 511 1 13 4 Checking the load hook load hook and suspension AK 4 AK 8 a1 a2 biggest hook mouth width h1 eye dimension t1 t2 thickness of hook base Illustration 22 load hook AK 9 AK10 X biggest hook mouth width Y measurement from hook no 6 up H thickness of hook base Illustration 23 Pos 17 4 4 2 1_HADEF 13 PRÜFUNG Kettenzug Last...

Page 30: ... 85 85 95 85 106 118 Please fill in the measured values before commissioning Capacity t X or Y mm H mm Pos 17 4 4 3 1_HADEF ALLGEMEIN Hinweise Haken VORSICHT Haken bei Verformung 0 mod_1177582461489_52 docx 5510 1 CAUTION When the dimension of hook opening width is deformed more than 10 or when the dimension of the hook bottom thickness is fallen short of by 5 due to wear the hook must be replaced...

Page 31: ...djacent link points must always be lubricated to prevent excessive wear Lubricate the chain with a lubricant that creeps e g automotive gear oil If there are environmental influences that foster wear such as sand a dry lubricant should be used e g graphite powder When lubricating the chain s condition of wear should be checked Pos 18 2 1 2 1_HADEF ALLGEMEIN Hinweise Ketten VORSICHT Ketten Kein Fet...

Page 32: ...ration 24 only by explosion proof electrical equipment Pos 18 2 3 2 1_HADEF 14 WARTUNG Kettenzug Getriebe 05 Fahrwerk Schmierung 0 mod_1173364846666_52 docx 597 1 14 5 Trolley Trolleys are lifetime lubricated Refill lubricant is normally not necessary Lubricate gear rim and pinion drive each year or if required more often with grease Use Recommendation Interval Load hook bearing FUCHS RENOLIT FEP2...

Page 33: ...320 Unirex EP2 t for food i SHE 220 Cassida Flu 320 Cassida Flu FM Greas bricated con ntenance unit art of the con gummy oil o most cases supply hose a procedure t intenance un till be foresee e motor run s or a similar p ARAL Degol GS 220 G Degol GS 320 G M ndustry s LL id GL 220 G id GL 220 G Lub se HD 2 Mobil tinuously by t must be ins nsignment th or slight rust this problem and carrying to en...

Page 34: ...Service 34 5 52 541 00 01 01 Pinion must be mentioned by order Pos 19 1 1_HADEF 15 STÖRUNG Ü1 Kapitel Störung 0 mod_1172648295608_52 docx 413 1 ...

Page 35: ...area of moving parts of the unit Please read the chapter Safety instructions Notes on the repair of faults are found in the following table For the repair of failures please contact our service department Pos 19 2 2 1_HADEF ALLGEMEIN Hinweise VORSICHT Störung beseitigen bei Verschleißteilen 0 mod_1177594576085_52 docx 5572 1 CAUTION Trouble caused by wear or damage to parts such as wire ropes chai...

Page 36: ...oad to nominal load Slipping clutch is slipping through at rated load Adjust the slipping clutch Hoist motor is running chain does not lower Blockage due to chain link pointing sideways in the chain container Select larger chain container so that the chain can be properly arranged before the inlet Lubricate the chain motor does not brake or has excessive after running brake linings are worn exchan...

Page 37: ...d out in the indicated sequence First secure the working area for decommissioning leaving plenty of space Read the chapter Safety instructions Disassembly is carried out in reverse order to the assembly Please make sure that all operating material is disposed of in accordance with environmental regulations 17 1 Temporary decommissioning Measures are as above Also read the chapter Transport and sto...

Page 38: ...uckluft Druckluft 1 mod_1185789921757_52 docx 7538 1 18 1 Pneumatic connections diagram The pneumatic connections diagram is attached to the consignment Ende der Liste für Textmarke Inhalt Distributed by Tri State Equipment Company Inc sales tsoverheadcrane com www tsoverheadcrane com Tel 314 869 7200 ...