HADEF 70/06 APS, Installation, Operating And Maintenance Instructions

Page 1: ...uarten leer Standard 0 mod_1172062835772_52 docx 201 1 Pos 1 5 1_HADEF TITELSEITE Ausf hrungen APS APR APH APP 2 mod_1286452130695_52 docx 15949 1 stationary with suspension eye APS with monorail push...

Page 2: ...IN Allgemein 4 Inhaltsverzeichnis Inhaltsverzeichnis 1 2 0 mod_1171286846268_52 docx 56 1 Table of Contents 1 Information 4 1 1 Indications to determine the used part of the theoretical usage life 4 2...

Page 3: ...ection 28 13 1 General Overhaul for motor driven units 28 13 2 Periodic checks 28 13 3 Checking the load chain 29 13 4 Checking the load hook 29 14 Service 31 14 1 Load chain 31 14 2 Pulleys 31 14 3 L...

Page 4: ...efore initial start up before putting back into operation and the regular periodic inspections In other countries any additional national regulations must be observed Pos 5 3 1 1_HADEF 1 INFORMATION A...

Page 5: ...ponsible for this However in everyday operation this degree of safety can only be achieved if all measures required are taken It falls within the duty of care of the owner user of the devices to plan...

Page 6: ...C up to 40 C Defective devices and load suspension devices must not be used until they have been repaired Only original spare parts must be used Non compliance will result in any warranty claims becom...

Page 7: ...ched to the hook and be seated at the bottom of the hook The safety catch of hooks must be closed When charged the housing may not be in contact somewhere Pos 6 8 1_HADEF 2 SICHERHEIT Grundlegende Sic...

Page 8: ...ocx 194 1 3 1 Transport The devices are checked and if so adequately packed before delivery Do not throw or drop the equipment Use adequate means of transport Transport and means of transport must be...

Page 9: ...may reduce the function of the brake Pos 8 2 1 3 1_HADEF ALLGEMEIN Hinweise EX Schutz GEFAHR Einsatz Ger te Standard EX 1 mod_1190281459161_52 docx 7911 1 DANGER HADEF hoists in their standard versio...

Page 10: ...necessary 4 4 4 Overload protection and emergency end stop Hoist with overload protection Pos 8 3 3 2 1_HADEF 4 BESCHREIBUNG Kettenzug Wichtige Bauteile AP Hubwerk Teil 2 1 mod_1192433901267_52 docx 7...

Page 11: ...a load capacity of up to 1t precise direct control indirect control as option Devices with a load capacity exceeding 2t indirect control 4 4 9 Control switch Control switch suitable for single hand u...

Page 12: ...inting deadline Air pressure 6bar Pos 9 2 2 1_HADEF 5 TECHNISCHE DATEN Kettenzug 66 04 2 Kettenabmessungen Ak AP 0 mod_1172498179818_52 docx 337 1 HADEF chain hoists AK AP 4 10 are fitted with high qu...

Page 13: ...Fahrwerke Gewichte 2 mod_1286784876523_52 docx 16000 1 Trolleys Weights Type Proper weight approx kg Type Proper weight approx kg Type Proper weight approx kg AFR10 12 AFH10 14 AFP10 26 AFR20 23 AFH2...

Page 14: ...ouble chain falls In case of modification from single to double chain falls or vice versa it is important that the suspension eye 1 or the suspension hook is moved to a position so that the load hangs...

Page 15: ...space or fixed end stops the trolley can also be installed on the beam from below 1 Unscrew the hexagon nut 3 and safety nuts 4 at one side and pull apart the side plates 1 as far until it is possibl...

Page 16: ...245 245 290 290 380 380 454 L1 82 7 107 5 87 25 122 25 101 25 144 75 190 190 227 L2 24 6 24 6 34 5 34 5 43 5 43 5 50 3 50 3 50 3 S 15 15 15 15 20 20 20 20 20 Illustration 6 Pos 10 2 5 1 1_HADEF 6 MONT...

Page 17: ...nsion point Pos 10 2 5 3 1_HADEF ALLGEMEIN Hinweise Kettenz ge VORSICHT Ma X 3 5mm 0 mod_1177324333842_52 docx 5177 1 CAUTION The distance X between the wheel flanges of the trolley wheels must exceed...

Page 18: ...7 BEDIENUNG 1 Kapitel Bedienung 0 mod_1172647408811_52 docx 398 1 Capacity Size Tool Use 0 5t 1t 1 5t 2t 2 5t 3 2t 5t 6 3t 7 5t 10t SW27 SW36 SW46 SW55 SW60 SW75 Load bar 12 5t 16t 60t SW22 SW24 Load...

Page 19: ...IENUNG Druckluft 1 Feinf Direktsteuerung 1 mod_1185779780952_52 docx 7388 1 Direct control 1 Emergency Stop 2 Lifting 3 Lowering Illustration 10 Pos 11 4 2 1_HADEF 7 BEDIENUNG Druckluft 2 Indirekte Dr...

Page 20: ...504888_52 docx 8078 1 The lifting tackle or the load must be securely attached to the hook and be seated at the bottom of the hook The safety catch must always be closed Pos 12 2 3 1_HADEF ALLGEMEIN H...

Page 21: ...horities Z S Pos 13 2 2 1 1_HADEF 9 INBETRIEBNAHME Allgemein Druckluftanschluss Alle 1 mod_1185782523360_52 docx 7441 1 9 2 Compressed air connection Before commencing work on the equipment the main a...

Page 22: ...n Pos 13 2 4 2 1_HADEF ALLGEMEIN Hinweise HINWEIS Verschluss Entl ftungsschraube 1 mod_1259676576858_52 docx 11347 1 NOTICE For transport some gear types are fitted with a plug screw Replace the plug...

Page 23: ...es are tightened and secured Pos 14 3 1_HADEF 10 SICHERHEITSPR FUNG Allgemein 02 Sicherheitspr fung Zusatz E P 0 mod_1178197432766_52 docx 5694 1 The oil levels in the gear boxes are sufficient All mo...

Page 24: ...h buttons lifting or lowering This is the factory setting If the device lowers when the lift button is operated and lifts when the lower button is operated the two phases of the net connection must be...

Page 25: ...in an unloaded state and as the chains that are currently in the device i e not twisted Remove chain from its fastening at the end and attach a chain link which is open at the side A chain link which...

Page 26: ...ncluding their carrier must be exchanged Adjustment is not possible Only use original spare parts Motor output kW brake lining thickness B min mm 0 52 0 75 6 0 1 5 2 5 6 5 Illustration 17 Pos 16 5 1 1...

Page 27: ...AK AP 9 10 Overload protection using mechanical spring package NOTE In case of overload the load must be lowered until it reaches the ground so that the spring package can release Only thereafter it...

Page 28: ...ve mentioned tests and the national safety regulations apply Pos 17 4 1 1_HADEF 13 PR FUNG Kettenzug Allgemein 01 Zu pr fende Teile 0 mod_1173259827552_52 docx 481 1 13 2 1 Components to be checked Th...

Page 29: ...enzug Lasthaken Lasthaken Ma erkl rung AK 0 mod_1173265789560_52 docx 511 1 13 4 Checking the load hook load hook and suspension AK 4 AK 8 a1 a2 biggest hook mouth width h1 eye dimension t1 t2 thickne...

Page 30: ...85 85 95 85 106 118 Please fill in the measured values before commissioning Capacity t X or Y mm H mm Pos 17 4 4 3 1_HADEF ALLGEMEIN Hinweise Haken VORSICHT Haken bei Verformung 0 mod_1177582461489_5...

Page 31: ...jacent link points must always be lubricated to prevent excessive wear Lubricate the chain with a lubricant that creeps e g automotive gear oil If there are environmental influences that foster wear s...

Page 32: ...ation 24 only by explosion proof electrical equipment Pos 18 2 3 2 1_HADEF 14 WARTUNG Kettenzug Getriebe 05 Fahrwerk Schmierung 0 mod_1173364846666_52 docx 597 1 14 5 Trolley Trolleys are lifetime lub...

Page 33: ...20 Unirex EP2 t for food i SHE 220 Cassida Flu 320 Cassida Flu FM Greas bricated con ntenance unit art of the con gummy oil o most cases supply hose a procedure t intenance un till be foresee e motor...

Page 34: ...Service 34 5 52 541 00 01 01 Pinion must be mentioned by order Pos 19 1 1_HADEF 15 ST RUNG 1 Kapitel St rung 0 mod_1172648295608_52 docx 413 1...

Page 35: ...rea of moving parts of the unit Please read the chapter Safety instructions Notes on the repair of faults are found in the following table For the repair of failures please contact our service departm...

Page 36: ...ad to nominal load Slipping clutch is slipping through at rated load Adjust the slipping clutch Hoist motor is running chain does not lower Blockage due to chain link pointing sideways in the chain co...

Page 37: ...out in the indicated sequence First secure the working area for decommissioning leaving plenty of space Read the chapter Safety instructions Disassembly is carried out in reverse order to the assembl...

Page 38: ...ckluft Druckluft 1 mod_1185789921757_52 docx 7538 1 18 1 Pneumatic connections diagram The pneumatic connections diagram is attached to the consignment Ende der Liste f r Textmarke Inhalt Distributed...