HADEF Gentry Crane 800, Installation, Operating And Maintenance Instructions

Page 1: ...DEF TITELSEITE Allgemein HADEF Bezeichnung 0 mod_1171289923124_0 docx 69 1 HADEF Gentry Crane Type 800 Pos 1 4 1_HADEF TITELSEITE Bauarten leer Standard 0 mod_1172062835772_52 docx 201 1 Pos 1 5 1_HADEF TITELSEITE Bauarten leer Standard 0 mod_1172062835772_52 docx 201 1 Pos 1 6 1_HADEF TITELSEITE Abbildung 800 3 mod_1373533588722_0 docx 26930 1 Installation Operating and Maintenance Instructions ...

Page 2: ... or is available for download on www hadef com Subject to changes Pos 4 1_HADEF ALLGEMEIN Allgemein 4 Inhaltsverzeichnis Inhaltsverzeichnis Ü1 2 0 mod_1171286846268_52 docx 56 1 Table of Contents 1 Information 4 2 Safety 5 2 1 Warning notice and symbols 5 2 2 Duty of care of the owner 5 2 3 Requirements for the operating personnel 6 2 4 Appropriate use 6 2 5 Basic safety measures 7 3 Transport and...

Page 3: ...Inspection 20 12 1 Periodic checks 20 12 2 Inspection intervals 20 13 Service 21 14 Trouble 22 15 Remedy 23 16 Decommissioning 24 16 1 Temporary decommissioning 24 16 2 Final decommissioning disposal 24 Pos 5 1 1_HADEF 1 INFORMATION Ü1 Kapitel Information 0 mod_1174470941082_52 docx 811 1 ...

Page 4: ...vices and meeting any warranty claims require adherence to all instructions in this manual Before delivery all products are packed properly Check the goods after receipt for any damage caused during transport Report any damage immediately to the forwarding agent This manual allows a safe and efficiently use of equipment Images of this manual are for a principle understanding and can be different f...

Page 5: ...ponsible for this However in everyday operation this degree of safety can only be achieved if all measures required are taken It falls within the duty of care of the owner user of the devices to plan these measures and to check that they are being complied with Complete the operating and installation instructions by any instructions regarding supervision or notifications that are important for the...

Page 6: ...and load suspension devices must not be used until they have been repaired Only original spare parts must be used Non compliance will result in any warranty claims becoming void Liability and warranty will become void if unauthorized modifications of the units are made by the user Pos 6 4 1_HADEF 2 SICHERHEIT Bestimmungsgemäße Verwendung 10 APK 800 2 mod_1300956838933_52 docx 18500 1 Moving of loa...

Page 7: ...arts with new original spare parts before putting the equipment back into operation Do not use a hoist that is defective pay attention to any abnormal noise it makes during operation Stop working immediately in case of disturbances and remedy failures Any damage and faults must be reported to a responsible supervisor immediately If the unit is put into motion any persons in the immediate vicinity ...

Page 8: ... docx 194 1 3 1 Transport The devices are checked and if so adequately packed before delivery Do not throw or drop the equipment Use adequate means of transport Transport and means of transport must be suitable for the local conditions 3 2 Safety device for transport NOTICE Should a safety device for transport exist please remove it before commissioning 3 3 Storage Store the equipment at a clean a...

Page 9: ...tted to use the unit in an area at risk from explosion Pos 8 3 1 1_HADEF 4 BESCHREIBUNG Krane Aufbau 800 3 mod_1373535647398_52 docx 26942 1 4 2 Design Movable gantry crane with single beam Illustration 1 Pos 8 3 2 1_HADEF 4 BESCHREIBUNG Krane Funktionsbeschreibung 800 3 mod_1373537330995_52 docx 26947 1 4 3 Functions The standard gantry crane is equipped with two static wheels and two rotatable w...

Page 10: ...00 5180 2660 1860 2400 150 91 462 3000 5180 3160 2360 2400 150 91 472 3500 5180 3660 2860 2400 150 91 481 4000 5180 4160 3360 2400 150 91 490 4500 5180 4660 3860 2400 150 91 500 5000 5180 5160 4360 2400 150 91 509 1000 2500 3000 3200 2640 2040 1500 200 100 285 3000 3200 3140 2540 1500 200 100 296 3500 3200 3640 3040 1500 200 100 307 4000 3200 4140 3540 1500 200 100 319 4500 3220 4640 4040 1500 200...

Page 11: ...160 2400 200 100 578 4500 5240 4660 3660 2400 200 120 628 5000 5240 5160 4160 2400 200 120 643 2000 2500 3000 3220 2660 1860 1500 200 110 382 3000 3220 3160 2360 1500 200 110 395 3500 3220 3660 2860 1500 200 110 409 4000 3240 4160 3360 1500 200 120 440 4500 3270 4660 3860 1500 200 135 481 5000 3270 5160 4360 1500 200 135 499 2500 3500 3720 2660 1860 1500 200 110 400 3000 3720 3160 2360 1500 200 11...

Page 12: ...0 150 917 5000 5300 5220 3820 2400 250 150 938 2500 5500 5700 2720 1320 2400 250 100 806 3000 5700 3220 1820 2400 250 100 817 3500 5720 3720 2320 2400 250 110 843 4000 5740 4220 2820 2400 250 120 875 4500 5770 4720 3320 2400 250 135 915 5000 5770 5220 3820 2400 250 135 934 5000 2500 3000 3360 2680 1280 1500 300 170 880 3000 3360 3180 1780 1500 300 170 909 3500 3360 3680 2280 1500 300 170 937 4000 ...

Page 13: ... is 40 km h or more the crane must be moved indoors or fixed stable to the ground Pos 10 3 3 1_HADEF 6 MONTAGE Krane 800 03 Montage Zusammenbau 3 mod_1373551796542_52 docx 27002 1 6 2 Montage Zusammenbau Seitenteile 1 und Träger 2 mittels Schraubensatz 4 verschrauben Alle Schrauben mit Drehmomentenschlüssel gemäß Tabelle anziehen Alle Schraubenverbindungen nochmals kontrollieren Hebezeuge nach der...

Page 14: ...before disassembly of the crane Disassembly is carried out in reverse order to the assembly Pos 10 4 1_HADEF 6 MONTAGE Werkzeuge APK 800 2 mod_1286365097194_52 docx 15844 1 6 5 Tools Special tools are not required Pos 11 1 1_HADEF 7 BEDIENUNG Ü1 Kapitel Bedienung 0 mod_1172647408811_52 docx 398 1 Size Tool misc ...

Page 15: ... the lifting devices and cranes may be entrusted with their operation They must be authorized by the employer for the operation of the equipment The employer must ensure that the operating instructions are available near the equipment and that they are accessible for the operating personnel Pos 12 1 1_HADEF 9 INBETRIEBNAHME Ü1 Kapitel Inbetriebnahme 0 mod_1177486166685_52 docx 5393 1 ...

Page 16: ... D6 II 25 4 with EU declaration of conformity Definition qualified person former expert A qualified person has learned due to occupational training and experience and the job that the person has done the skills needed to tests the material for one s work Definition licensed qualified person former approved expert A licensed qualified person has due through special occupational training knowledge a...

Page 17: ...d_1178197796463_52 docx 5700 1 Before putting into service initially or when putting back into service it must be checked whether All fastening screws if existent socket pins flap socket and safety devices are tightened and secured Pos 14 1 1_HADEF 11 FUNKTIONSPRÜFUNG Ü1 Kapitel Funktiosprüfung 0 mod_1176446880639_52 docx 4028 1 ...

Page 18: ...2870_52 docx 27046 1 10 1 Checks before initial start up Design Check all screws and safety connections Stability Make sure the ground is plain and nonskid 10 2 Functional test Wheel brakes as option Check the function of the wheel brakes Pos 15 1 1_HADEF 12 INSTANDSETZUNG Ü1 Kapitel Instandhaltung 0 mod_1172647603139_52 docx 405 1 ...

Page 19: ...ne when the hoist is not loaded Records must be kept of all test results and measures taken Pos 15 2 2 1_HADEF 12 INSTANDSETZUNG Allgemein 02 Überwachung 0 mod_1173254503420_52 docx 472 1 11 2 Monitoring The monitoring and servicing intervals stated are valid for operation under normal conditions and single shift operation In case of severe operating conditions e g frequent operation with full loa...

Page 20: ...he accident prevention regulations BGV D6 BGV D8 BGR 500 as well as DIN 15020 Basics for cable drives In other countries the above mentioned tests and the national safety regulations apply Pos 16 3 1_HADEF 13 PRÜFUNG Krane 800 Prüfungsintervalle 3 mod_1373889787209_52 docx 27077 1 12 2 Inspection intervals during putting into operation daily checks Inspection every 12 months check screw connection...

Page 21: ...G Krane APK 800 AKP 800 2 mod_1286374384110_52 docx 15909 1 The cranes are nearly maintenance free For movable cranes maintenance of the wheels must be effected the wheels must be cleaned Pos 18 1 1_HADEF 15 STÖRUNG Ü1 Kapitel Störung 0 mod_1172648295608_52 docx 413 1 ...

Page 22: ...area of moving parts of the unit Please read the chapter Safety instructions Notes on the repair of faults are found in the following table For the repair of failures please contact our service department Pos 18 2 2 1_HADEF ALLGEMEIN Hinweise VORSICHT Störung beseitigen bei Verschleißteilen 0 mod_1177594576085_52 docx 5572 1 CAUTION Trouble caused by wear or damage to parts such as wire ropes chai...

Page 23: ...ardly to move Obstacle on the beam deformation in the construction remove the obstacle Examine the crane have it repaired by an authorised workshop if necessary the crane is hardly to move wheel brake is locked loosen the brake clean the wheels if necessary Pos 20 1 1_HADEF 17 AUßERBETRIEBNAHME Ü1 Kapitel Außerbetriebnahme 0 mod_1172648336045_52 docx 417 1 ...

Page 24: ...mmissioning the machine are carried out in the indicated sequence First secure the working area for decommissioning leaving plenty of space Read the chapter Safety instructions Disassembly is carried out in reverse order to the assembly Please make sure that all operating material is disposed of in accordance with environmental regulations 16 1 Temporary decommissioning Measures are as above Also ...