Hafco Metalmaster D598, Instruction Manual

Page 1: ...INSTRUCTION MANUAL PD 440 Pedestal Drill 240V 28mm Drill Capacity D598 Page 1 Instructions Manual for PD 440 D598 19 11 2015 ...

Page 2: ...y warnings and all instruc ons Failure to follow the warnings and instruc ons may result in electric shock fire and or serious injury Save all warnings and instruc ons for future reference Page 2 Instructions Manual for PD 440 D598 19 11 2015 ...

Page 3: ...TOOD AT ALL TIMES GENERAL SAFETY RULES WARNING WHEN USING ELECTRIC TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK AND PERSONNAL INJURY INCLUDING THE FOLLOWING READ ALL THESE INSTRUCTIONS BEFORE ATTEMPTING TO OPERATE THIS PRODUCT AND SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE GENERAL SAFETY IN THE WORKPLACE 1 ALWAYS ensure that air can circulate...

Page 4: ...ts intended func on Check for alignment of moving parts binding of moving parts breakage of parts moun ng or other condi on that may affect its opera on 7 Have defec ve switches repaired by an authorized service centre Do not use a tool if the switch does not turn it on and off 8 ALWAYS check for any damage or any condi on that could affect the opera on of the machine Damaged parts should be properly...

Page 5: ...lst it is running Turn the machine OFF and do not leave un l it has come to a complete stop 8 ALWAYS remove and store the drill bits when you have finished work 9 NEVER a empt to drill into a workpiece that does not have a flat surface unless a suitable support is used 10 ALWAYS stop the drill before removing workpieces work supports or swarf from the table 11 Keep drills sharp and clean for best ...

Page 6: ... of your electricity supply is the same as that indicated on the ra ng plate Connec ng it to any other power source may cause damage This product may be fi ed with a non rewireable plug If it is necessary to change the fuse in the plug the fuse cover must be refi ed If the fuse cover becomes lost or damaged the plug must not be used un l a suitable replacement is obtained If the plug has to be cha...

Page 7: ...mn Motor Table Holder Bolts Switch Belt Tension Lock knob Depth Stop Lock Nuts Chuck guard Column Support Chuck Base Feed Handle Main Housing PRODUCT OVERVIEW BENCH DRILL 6 Page 7 Instructions Manual for PD 440 D598 19 11 2015 ...

Page 8: ...pth Stop Lock Knob Motor Belt Tension Lock knob Table Lock Switch Column Support Table Adjustment Handle Chuck guard Base Rack Collar Chuck Main Housing Rack Feed Handle Column Table Bolts 7 Page 8 Instructions Manual for PD 440 D598 19 11 2015 ...

Page 9: ...he machine must be mounted and securely bolted to a strong heavy workbench of sufficient height that you will be standing upright when working Ensure the work place is adequately lit and that you will not be working in your own shadow ASSEMBLY WARNING During assembly ensure the drill press is disconnected from the power supply Carefully remove contents from the packing box Select a firm level surfac...

Page 10: ...the collar tapered side facing down over the column un l it locates the rack Tighten the grub screw on upper collar Fig 9 5 Fix table adjustment handle on the support Fig 10 Fig 5 Fig 6 Fig 8 Fig 10 Fig 7 9 Fig 9 1 Slide one of the rack collars tapered side facing up over the column until it reaches the column support Fig 5 Note For Pedestal drill PD 325 D592 PD 360 D596 PD 440 D598 PD 510 D600 On...

Page 11: ...and right hand sides of the housing Fig 13 3 To fit the feed wheel handles screw them into feed wheel hub Fig 14 4 For some cast iron feed handle ghten the 3 grub screws to wheel hub Fig 15 then fix the plas c case on cast iron feed handle as shown Fig 16 10 Fig 11 Fig 14 Fig 13 Fig 12 Fig 15 Fig 16 Fi Fi Fi Fi Fi Fi Fi Fi Fi Fi F Fi Fi F F Fi Fi Fi Fi Fi Fi F F F F F F F F F F F F F F F F F F F F...

Page 12: ...fore Fig 19 4 The arbor can then be inserted into the quill twis ng the arbor as you insert aligning the tang into the slot It should fit in with li le resistance Fig 20 11 Fig 17 Fig 19 Fig 20 5 Once it is located a firm tap on the underside of the chuck with a so hammer is required to secure it The chuck arbor are installed correctly if they cannot be pulley out with hand force Fig 21 Fig 21 Fig...

Page 13: ...en the table rock to secure the table in posi on Fig 23 TABEL BEVEL ADJUSTMENT 1 The bevel angel is adjusted by loosening the bolt that is located underneath table support with a spanner Fig 24 12 2 A er l ng the working table Fig 25 to appropriate posi on re ghten the bolt to secure its posi on CAUTION When the table is angled tilted ensure the workpiece is clamped to the table Fig 22 Fig 23 Fig ...

Page 14: ...e drill bit in one hand rotate the top collar of the chuck in a clockwise direc on Insert the chuck key into 1 of the 3 rota ng holes and ghten un l drill bit is secure Fig 28 13 Fig 26 Fig 27 Fig 28 MORSE TAPER DRILL BITS To use Morse taper bits remove chuck and arbor 1 Turn arbor un l the tang aligns with the slot in the quill Fig 29 Fig 29 Page 14 Instructions Manual for PD 440 D598 19 11 2015 ...

Page 15: ...f the workpiece and hold in that posi on 2 Spin down the adjuster nut so that the gap between its underside and top of bracket is the depth of the hole required Screw down the lock nut and lock it against the adjuster nut The drill is now set to drill holes to your pre determined depth from that par cular start point i e Providing the surface of your workpiece is flat and level you may drill a ser...

Page 16: ...achine is switched OFF and disconnected from the power supply 1 Open the pulley cover 2 Slacken off the belt tension locking knob to relieve any tension on the drive belt 3 Consult the chart inside the pulley cover and posi on the belt on the pulley s according to the spindle speed required 4 When the belt has been correctly posi oned re tension by levering the motor away from the head Lever the mo...

Page 17: ...idler pulley Fig 38 3 The belt is removed by li ing it over the lip of the pulley while rota ng the pulley simultaneously Fig 39 4 A er re adjus ng the belts use the belt tension handle to move the motor pulley further away from the idler pulley When the desired posi on is achieved use the locking knobs to secure the pulleys in place Fig 40 5 Proper belt tension is achieved when the measured defle...

Page 18: ... bu on on the switch Secure your workpiece to the table if possible use a vice or clamps 1 2 3 5 Adjust the table to your desired posi on 6 Slowly rotate the feed wheel handles to bring the drill bit down towards the table and into your workpiece A er drilling a hole release the feed wheel handles slowly to return the chuck to its original posi on 7 Con nue the opera on un l the task is completed ...

Page 19: ...should be replaced immediately 2 3 4 LUBRICATION All bearings are packed with grease at the factory and require no further lubrica on Occasionally lubricate the quill sha assembly and rack with light oil if required AFTER USE Remove all swarf from the machine and thoroughly clean all surfaces Components should be kept dry with machined surfaces lightly oiled Always remove drill bits and store in a...

Page 20: ...Check switch connec ons d Replace switch e Replace motor f Close pulley cover g Check opera on of micro switch and renew adjust as necessary Drill binds in workpiece a Excessive feed pressure b Loose belt c Loose drill d Incorrect bit speed e Drill angles incorrect for type of material a Apply less pressure b Check belt tension c Tighten drill with key d Adjust the drill speed reasonably e Consult...

Page 21: ...ili es exist Check with your local council authority for recycling advice Recyling packaging reduces the need for landfill and raw materials Reuse of recycled material decreases pollution in the envrionment Please recycle packaging where facilities exist Check with your local council authority for recyling advice 20 Page 21 Instructions Manual for PD 440 D598 19 11 2015 ...

Page 22: ...42 43 44 45 48 56 58 59 60 61 62 63 64 65 77 76 75 74 78 88 89 90 91 92 93 96 94 97 98 100 99 101 102 103 104 105 109 114 106 107 108 2 1 3 4 73 112 49 7 47 57 38 27 38 110 85 84 83 82 81 80 79 9 10 11 12 13 14 17 18 28 29 50 51 52 53 66 67 68 7 86 87 41 113 111 Page 22 Instructions Manual for PD 440 D598 19 11 2015 ...

Page 23: ...NUT HEX SOC SET SCREW MOTOR PULLEY MOTOR SPRING WASHER NUT CAM PIN CAM DAMPING WASHER SPEED LABEL NUT PULLEY COVER FLAT WASHER MICRO SWITCH BOX BIG FLAT WASHER SPRING WASHER CROSS RECESSED PAN HEAD SCREW MICRO SWITCH PRESSING CLAW NUT ECCENTRIC SHAFT MIDDLE PULLEY BEARING CIRCLIP FOR HOLE BELT BELT SPINDLE PULLEY CIRCLIP FOR HOLE KEYWAY SPINDLE BEARING PULLEY COVER KNOB BIG FLAT WASHER CROSS RECES...

Page 24: ... 45 48 56 58 59 60 61 62 63 64 65 77 76 75 74 78 88 89 90 91 92 93 96 94 97 98 100 99 101 102 103 104 105 109 114 106 107 108 73 112 49 7 47 57 38 27 38 110 85 84 83 82 81 80 79 9 10 11 12 13 14 17 18 28 29 50 51 52 53 66 67 68 7 86 87 41 38 1 2 3 4 113 111 115 116 89 8 Page 24 Instructions Manual for PD 440 D598 19 11 2015 ...

Page 25: ...NUT HEX SOC SET SCREW MOTOR PULLEY MOTOR SPRING WASHER NUT CAM PIN CAM DAMPING WASHER SPEED LABEL NUT PULLEY COVER FLAT WASHER MICRO SWITCH BOX BIG FLAT WASHER SPRING WASHER CROSS RECESSED PAN HEAD SCREW MICRO SWITCH PRESSING CLAW NUT ECCENTRIC SHAFT MIDDLE PULLEY BEARING CIRCLIP FOR HOLE BELT BELT SPINDLE PULLEY CIRCLIP FOR HOLE KEYWAY SPINDLE BEARING PULLEY COVER KNOB BIG FLAT WASHER CROSS RECES...

Page 26: ...EXPLODED DIAGRAM OF DRILL PRESS BD 360 D594 Page 26 Instructions Manual for PD 440 D598 19 11 2015 ...

Page 27: ...NG WASHER NUT HEX SOC SET SCREW MOTOR PULLEY MOTOR NUT CAM ASSEMBLY DAMPING WASHER PROTECTOR RING SPEED LABEL PULLEY COVER MICRO SWITCH FLAT WASHER SPRING WASHER NUT NUT SPRING WASHER FLAT WASHER MICRO SWITCH PRESSING CLAW ECCENTRIC SHAFT MIDDLE PULLEY BEARING CIRCLIP FOR HOLE BELT PULLEY COVER KNOB BIG FLAT WASHER CROSS RECESSED PAN HEAD SCREW CROSS RECESSED PAN HEAD SCREW CORD CLAMP PROTECTOR RI...

Page 28: ...EXPLODED DIAGRAM OF DRILL PRESS PD 360 D596 Page 28 Instructions Manual for PD 440 D598 19 11 2015 ...

Page 29: ...OR PULLEY MOTOR T U N CAM ASSEMBLY CROSS RECESSED PAN HEAD SCREW DAMPING WASHER PROTECTOR RING SPEED LABEL PULLEY COVER MICRO SWITCH FLAT WASHER SPRING WASHER NUT NUT SPRING WASHER FLAT WASHER MICRO SWITCH PRESSING CLAW ECCENTRIC SHAFT MIDDLE PULLEY BEARING CIRCLIP FOR HOLE BELT PULLEY COVER KNOB BIG FLAT WASHER CROSS RECESSED PAN HEAD SCREW CROSS RECESSED PAN HEAD SCREW CORD CLAMP PROTECTOR RING ...

Page 30: ...EXPLODED DIAGRAM OF DRILL PRESS PD 440 D598 Page 30 Instructions Manual for PD 440 D598 19 11 2015 ...

Page 31: ...PAN HD SCREW HOOP FOR KEY WRENCH WARNING LABEL ROLL PIN HANDLE BELT TENSION LOCKING HANDLE KNOB CIRCLIP FOR BEARING CIRCLIP FOR BEARING ADJUSTING SHAFT SLIP SHAFT FLAT WASHER FLAT WASHER NUT MOTOR CONNECTION PLATE OUTSIDE HEX BOLT SPRING WASHER NUT MOTOR HEX SOC SET SCREW MOTOR PULLEY FLAT KEY NUT BELT MICRO SWITCH ASSEMBLY FLAT WASHER SPRING WASHER NUT MICRO SWITCH PRESSING CLAW FLAT WASHER SPRIN...

Page 32: ...EXPLODED DIAGRAM OF DRILL PRESS PD 510 D600 Page 32 Instructions Manual for PD 440 D598 19 11 2015 ...

Page 33: ...RECESS PAN HD SCREW HOOP FOR KEY WRENCH WARNING LABEL ROLL PIN HANDLE BELT TENSION LOCKING HANDLE KNOB CIRCLIP FOR BEARING CIRCLIP FOR BEARING ADJUSTING SHAFT SLIP SHAFT FLAT WASHER FLAT WASHER NUT MOTOR CONNECTION PLATE OUTSIDE HEX BOLT SPRING WASHER NUT MOTOR HEX SOC SET SCREW MOTOR PULLEY FLAT KEY NUT BELT MICRO SWITCH ASSEMBLY FLAT WASHER SPRING WASHER NUT MICRO SWITCH PRESSING CLAW FLAT WASHE...

Page 34: ... connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades sharp and clean for best and safest performance Follow instructions when lubricating and changing accessories 16 Keep machine well guarded Make sure guards on machine are in place and are all working correc...

Page 35: ...o reach full speed before beginning a cut 13 Changing Belts for speed selection Always allow the machine to come to a complete stop and turn power off before changing belts Not turning power off when changing belts can cause serious injury 14 Clearing chips Always use a brush to clear chips Never clear chips when the drill is running 15 Power outage In the event of a power failure during use of th...

Page 36: ...machine prior to any checks or maintenance being carried out SHEARING HIGH Risk Control Strategies Recommended for Purchase Buyer User Secure support work material on drill table A C OTHER HAZARDS NOISE F ENTANGLEMENT CUTTING STABBING O M H ELECTRICAL PLANT SAFETY PROGRAM No Hazard Identification Developed in Co operation Between A W I S A and Australia Chamber of Manufactures This program is base...

Page 37: ...ley cover lift knob from the bag as Fig 1 V 2015 11 14 2 Please use a Philips screw driver to tighten the screw as Fig 2 before operate the machine Fig 1 Fig 2 Fig 3 www machineryhouse com au www machineryhouse co nz Page 37 Instructions Manual for PD 440 D598 19 11 2015 ...