Hafco Metalmaster DCM-202, Operation Manual

Page 1: ...OPERATION MANUAL Edition No DCM 202 1 Date of Issue 08 2020 Model DCM 202 Order Code W321 METAL DUST COLLECTOR ...

Page 2: ...HINE DCM 202 MODEL NO SERIAL NO DATE OF MANF NOTE This manual is only for your reference Owing to the continuous improvement of the HAFCO METALMASTER machine changes may be made at any time without obligation or notice Please ensure the local voltage is the same as that listed on the specification plate before operating this electric machine Distributed by www machineryhouse co nz MACHINE DETAILS ...

Page 3: ...PPLY 3 1 Electrical Installation 10 3 2 Full Load Current 10 4 SETUP 4 1 Unpacking 11 4 2 Clean Up 11 4 3 Site Preparation 11 4 4 Lifting Instructions 11 4 5 Assembly 12 5 OPERATION 5 1 Operation Overview 13 5 2 Optional Accessories 13 6 MAINTENANCE 6 1 Schedule 14 6 2 Cleaning The Motor Impeller 16 6 3 Cleaning The Ducting Hose 16 6 4 Cleaning or Replacing The Filters 17 6 5 Troubleshooting 18 Sp...

Page 4: ...Stage Filter Type Active Carbon Second Stage Filter Rating Micron 5 Third Stage Filter Type Pleated Micro Filter Third Stage Filter Rating Micron 1 Motor Power hp 1 5 Voltage V Hz 240 50 Amps A 10 Dimensions L x W x H mm 725 x 508 x 1092 Weight kg 90 5 1 2 ACCESSORIES INCLUDED 4 x Casters 1 x Dust Port 1 x Y Inlet 1 x Collection Drawer 1 x Pleated Micro Filter 1 x Active Carbon Filter 1 x Stainles...

Page 5: ... 1 3 IDENTIFICATION A Motor F Active Carbon Filter B ON OFF Switch with Paddle Stop G Pleated Micro Filter C Access Door H Filter Access Door D Collecting Door I Dust Tray E Stainless Steel Mesh Filter A B C D E F G H I ...

Page 6: ...ective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse WARNING 2 1 GENERAL METALWORKING MACHINE SAFETY Always wear safety glasses or goggles Wear appropriate safety footwear Wear respiratory protection where required Gloves should never be worn while operating the machine and only worn when handling ...

Page 7: ...und the machine to do the job safely Obtain first aid immediately for all injuries Understand that the health and fire hazards can vary from material to material Make sure all appropriate precautions are taken Clean machines and the surrounding area when the operation is finished Use proper lock out procedures when servicing or cleaning the machines or power tools DO NOT Do not distract an operato...

Page 8: ... etc Biological contamination and waste Soft tissue injuries for example to the hands arms shoulders back or neck resulting from repetitive motion awkward posture extended lifting and pressure grip Other Hazards Slips and falls from and around machinery during maintenance Unstable equipment that is not secured against falling over Safe access to from machines access egress Fire or explosion Pressu...

Page 9: ...S Care should be taken not to expose operators to certain types of metal dusts or fumes that can result in serious potentially deadly health effects To reduce this risk investigate the toxicity of metal types you work with and always seek to minimize or eliminate exposure to the operator and other bystanders KNOW WHEN TO CHANGE FILTERS A simple but important safety requirement is to change filters...

Page 10: ...specially true if connected to an undersized circuit or a long extension lead To reduce the risk of these hazards avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements 3 2 FULL LOAD CURRENT RATING Place the machine near an existing power source Make sure all power cords are protected from traffic material handling moistur...

Page 11: ...p metal should they come in contact Always follow the manufacturer s instructions when using any type of cleaning product 4 2 CLEAN UP 4 3 SITE PREPARATION When selecting the site for the machine consider the largest size of workpiece that will be processed through the machine and provide enough space around the machine for operat ing the machine safely Consideration should be given to the install...

Page 12: ... of dust collector using the 5 16 x 1 2 hex head bolts Fig 4 1 Fig 4 1 Fig 4 2 2 Attach the dust port to the side of the dust collector with the 5 16 x 1 2 button head cap screws Fig 4 2 Fig 4 3 3 Using a Phillips screwdriver attach the Y inlet to the dust port with a 10 x 3 8 flange screw Fig 4 3 4 Open the front access door Remove the protective packing from the collecting drawer and place the d...

Page 13: ...ve metals such as magnesium niobium tantalum titanium zirconium hafnium combustible liquids or fuels gasoline oil or solvent based paints For the best performance place this dust collector as close to the dust generating machines as possible and install dust shut off valves at the beginning of ducting lines Only open one line at a time to focus the maximum suction from the machine where dust is be...

Page 14: ... any unfamiliar operations Above all your safety should come first To use metal dust collector 1 First turn the metal dust collector ON 2 Turn dust producing machine ON and perform the operation 3 When shutting down first turn the dust producing machine OFF when the operation is complete 4 Turn metal dust collector OFF when finished with the operation and check or clean the collecting drawer Empty...

Page 15: ...before continuing operations Loose mounting bolts Check and empty dust collection drawer and tray Check or replace filters Worn or damaged wires Any other unsafe condition Weekly Check Clean dust buildup from inside cabinet and off motor Inspect and clean inside ducts Every 10 15 Hours Clean Stage 1 30 Micron stainless steel mesh filter Every 25 30 Hours Clean Stage 2 5 Micron active carbon filter...

Page 16: ...binet Fig 6 2 5 Use a soft bristle brush and dry rag to remove the dust from the impeller blades and impeller housing DO NOT use compressed air or your bare hands Serious injury can occur if it enters the blood stream 6 Inspect impeller for damage and replace if necessary 7 Replace motor and impeller and secure the flange bolts Fig 6 1 Flange Bolts Fig 6 2 6 3 CLEANING THE DUCTING HOSE Monthly ins...

Page 17: ...t flushed waste and dispose of properly Stage 2 Active Carbon Filter Clean with a soft bristle brush and vacuum with a shop vacuum equipped with a HEPA filter Stage 3 Pleated Micro Filter Clean with a soft bristle brush and vacuum with a shop vacuum equipped with a HEPA filter When Replacing Filters 1 DISCONNECT THE MACHINE FROM THE POWER 2 Wear an approved respirator approved goggles and protecti...

Page 18: ...aft bent 7 Dust collector not on a flat surface 8 Impeller damaged or unbalanced 9 Impeller loose on motor shaft 1 Inspect impeller for debris or damage 2 Inspect replace damaged bolts nuts and re tighten with thread locking fluid 3 Fix replace fan cover replace loose damaged fan 4 Tighten replace 5 Test by rotating shaft rotational grinding loose shaft requires bearing replacement 6 Test with dia...

Page 19: ...Due to continuous improvements of the machine changes may be made at any time without notification HOW TO ORDER SPARE PARTS 1 Have your machines model number serial number date of manufacture on hand these can be found on the specification plate mounted on the machine 2 A scanned copy of your parts list diagram with required spare part s identified NOTE SOME PARTS MAY ONLY BE AVAILABLE AS AN ASSEM...

Page 20: ...20 OPERATION MANUAL SPARE PARTS DIAGRAM ...

Page 21: ...AP 4 CASTER 2 1 2 SWIVEL IMPELLER WASHER CAP SCREW M6 X 25 FLANGE BOLT 5 16 X 1 2 1 1 1 1 1 4 1 1 1 1 1 1 1 4 1 1 20 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 FLANGE BOLT 1 4 X 1 2 WASHER 5 16 NUT 5 16 HANDLE COLLECTION DRAWER DOOR ACTIVE CARBON FILTER STAINLESS FILTER HINGE PIN LATCH PLEATED 1 MICRON FILTER HEX BOLT 5 16 X 1 KNOB 3 8 X 1 LOCK NUT 3 8 RETAINING CLIP ADJUSTMENT BUCKLE TAB ...

Page 22: ...n the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades sharp and clean for best and safest performance Follow instructions when lubricating and changing accessories 16 Keep machine well guarded Make sure guards on machine are in plac...

Page 23: ...nd hoses only connect with smooth walled sheet metal ducting to minimize static electrical charge Ensure the dust extraction hose used is heat resistant and flame retardant and a minimum length of 2 meters between machine and dust collector DO NOT use PVC pipe If using ducting the system must be sealed and grounded Fine metal dust particles can ignite depending on material type and circumstances B...

Page 24: ...the machine Only use smooth walled sheet metal ducting to mimize electrical charge Ensure hose remains fitted to prevent access to fan blade PUNCTURING C LOW CUTTING STABBING ELECTRICAL Be educated and prepared to fight a combustable metal fire Ensure dust collector is on level solid ground and in a safe place to avoid tipping Keep body parts away from moving parts Do not adjust or clean dust coll...