Hafco Metalmaster HM-53GV, Operation Manual

Page 1: ...0 DRILLING MILLING MACHINE OPERATION MANUAL SERIES ...

Page 2: ...N PARAMETERS 5 THE SYSTEM OF TRANSMITION AND CHANGED SPEED 6 THE LUBRICATION OF MACHINE AND ROLLING BEARING 7 ELECTRIC SYSTEM 8 TRANSPORT AND ATTENTION 9 SIMPLE MALFUNCTION OBVIATION 10 PARTS DIVISION AND PARTS LIST 11 HEAD GERA STEP LESS EXPLOSION DIAGRAM ...

Page 3: ...rial oil and grease 6 Keep machine guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately 7 Do NOT over reach Maintain a balanced stance at all times so that you do not fall or lean against blades or other moving parts 8 Make all machine adjustments or maintenance with the machine unplugged from the power s...

Page 4: ... and acceptance Please check carefully when open the package and make sure no parts are missing 1 2 safety Please read the operation manual carefully before the installation and adjustment of the machine When finish the installation check all the details and trial run the machine idlly before put it into operation 1 3 caution Keep in mind the safety measures for electrical and operating protection...

Page 5: ...he machine 3 1 3 Remove all the anti rust coating or grease from the machine 3 1 4 There s a reliable ground protection the ground wire must be connected properly before it in operation 4 Lubrication Lubricate the sliding and rotating part before trial run Pour No 40 machine oil into the gear box and the power feed optional Till indicating through the oil level indicators then do a overall check K...

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Page 7: ...ted two clamping shaft locating on the right side of hoist de scend sliding must be lossed firstly then turn the hoist descend handle in front of machine to hoist or descend the working table to the idea position finally clamp the clamping shaft 4 A micro feeding institute is applied to the machine before using pls turn locking bolt in right side to form the handle body with micro feeding can be r...

Page 8: ... tight the nut 8 The cross slide of spindle box can be realized through the ram moving for cross sliding pls firstly loosen the two clamping bolts locating on the right side of the ram turn the gear shaft to move the ram and spindle box and tight the two clamping bolts 9 The spindle box can turn 360 around the column in the horizontal plane To realize this pls firstly loosen the 4 pcs of clamping ...

Page 9: ...d surface of column 200 700 8 Distance between vertical spindle and surface of table 100 480 60 400 optional 9 Distance between horizontal spindle and surface of table 0 380 60 400 optional 10 Vertical spindle travel 120 11 Table size mm 800X240 311 2 X97 16 1000X240 39 X97 16 12 Table travel mm 350X230 13 X8 460X230 18 X8 13 Motor YD100L 8 4 0 85 1 5KW YL90L 4 1PH 1 5KW 14 Overall size mm 1120X10...

Page 10: ...irst loale the nut lie between vertical column and the support of motor then loosen nut that make belt loosed or tightened adjust belt to the position required finally tighten the nut 2 The gear machine power is transmitted through gear on the shaft of motor and moving gears to the gear of spindle when change speed first cut off power then change the handle to the position A of B C or D you want 3...

Page 11: ...re use the machine the power feed the spindle s running and the coolant s running must be the same direction as the label Otherwise two phase of power cord must be exchanged power feed and coolant optional accessories Ⅷ SIMPLE MALFUNCTION OBVIATION 1 If the motor does not turn please inspect it is right to connect wire or check electrical source 2 If the radial run out of spindle is big with noise...

Page 12: ...ed at 90 by gear 45 When operating pls loosen the three retaining but and pay attention these nuts need only 1 pitch then swivel screw lever by socket head screw wrench s21 24 to make the spindle box swivel to the place required clockwise turn the nut the spindle box will cunter clockwise turn or otherwise while turning pay attention to the following item i while the spindle box turn from horizont...

Page 13: ...o the direction you want III Adjust the perpendicular between spindle and table gauge magnetize on end face of spindle Tracing pin turn 360 about dia Φ250 300mm on the surface of the table This is perpendicular between spindle and table if measuring range is variable between 0 and 0 02mm ...

Page 14: ... ball bearing 60 109 P6 1 1 3 Spindle sleeve Single tapered Radial bearing 2007110 P6 1 1 4 Middle wheel Single dustdefence Radial ball bearing 60103 2 2 5 spindle Single tapered Roller bearing 2007110 P6 1 6 spindle Single tapered Roller bearing 7308E P6 1 7 Wheel shaft Single dustdefence Radial ball bearing 60105 2 8 I II III Single dustdefence Radial ball bearing 60204 P6 6 ...

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Page 23: ... 1 7 SCREW 2 8 BOLT 6 9 WASHER 6 10 COLLAR 1 11 SCREW 4 12 HOLD SUPPORT 1 13 SCREW 6 14 AROUND BRACKET 1 15 FEED SHAFT 1 16 COLLAR 1 17 CLAMP BOLT 2 18 CLAMP BLOCK 2 19 BEVEL IRON 1 20 SCREW 1 21 OVERARM 1 22 COVER 1 23 SCREW 4 24 COVER 1 25 SCREW 4 26 HOLD BRACKET 1 27 GEAR 1 28 SCREW 4 29 BOLT 2 30 NOZZLE 1 ...

Page 24: ...C PUMP 1 41 BOLT 4 42 SUPPORT 1 43 DUST COVER 1 44 SCREW 2 45 BEVEL IRON 1 46 ADJUST SCREW 1 47 SCREW 2 48 WIPER PLATE 1 49 WIPER PLATE 1 50 WIPER PLATE 2 51 KNEE 1 52 CLAMP BLOCK 2 53 CLAMP BOLT 2 54 HOIST DESCEND LEAD SCREW 1 55 CIRCULAR NUT 2 56 CONICAL GEAR 1 57 KEY 1 58 BALL BEARING 1 59 ADJUST WASHER 1 60 COLLAR 1 61 BALL BEARING 1 62 NUT 1 ...

Page 25: ...EW 1 70 SHAFT 1 71 COLLAR 1 72 SCREW 4 73 BALL BEARING 1 74 SCALE RING 1 75 SCREW 1 76 COLLAR 1 77 HANDLE 1 78 LIFT BAR 1 79 TOOLHOLDER 2 80 CUTTER BAR COLLAR 10 81 SUPPORT 1 82 BOLT 1 83 COLLAR 1 84 NUT 1 85 SCREW 1 86 OIL CUP 1 87 WASHER 1 88 NUT 1 89 BEHIND COVER 1 90 HINGE 2 91 SCREW 16 92 SCREW 1 ...

Page 26: ...8 SCREW 3 9 BEARING 3 10 SCREW 10 11 SUPPORT 2 12 OIL CUP 3 13 SCREW BRACKET 2 14 DOG 2 15 SCREW 2 16 OIL CUP 2 17 ROTARY BRACKET 1 18 TABLE 1 19 NUT 1 20 LIMIT ASSEMBLY 1 21 NUT 1 22 WASHER 4 23 T BOLT 4 24 SHAFT MOUNT 1 25 SHAFT 1 26 LONG BEVEL IRON 1 27 ADJUST SCREW 1 28 LONGITUD INALLEAD SCREW 1 29 WAY COVER ...

Page 27: ...3 SADDLE 1 34 SCREW 2 35 CLAMP BLOCK 2 36 CLAMP BLOCK 2 37 SCREW 2 38 SCREW 2 39 WIPER PLATE 1 40 SCREW 1 41 CROSSWISE LEAD SCREW 1 42 SHORT BEVEL IRON 1 43 NUT 1 44 ADJUST SCREW 1 45 BEARING 2 46 SUPPORT 1 47 SCREW 4 48 OIL COVER 1 49 SCREW 2 50 CONNECT TUBE 1 ...

Page 28: ... SCREW 4 8 BOLT 6 9 WASHER 6 10 COVER 1 11 SCREW 4 12 BOLT 2 13 WASHER 1 14 MOTOR 1 15 HANDLE 1 16 BOLT 2 17 KEY 1 18 MOTOR PULLEY 1 19 HEADLESS SEAT SCREW 1 20 WORM GEAR 1 21 PIN 1 22 T BOLT 3 23 NUT 1 24 FEED SHAFT 1 25 KEY 1 26 WORM BOX 1 27 SCREW 3 28 BEVEL GEAR 1 29 RATAINING RING 1 30 SPRING 1 31 SCALE RING 1 ...

Page 29: ...1 40 RIVET 2 41 WORM GEAR 1 42 BALL BEARING 1 43 SMALL COVER 1 44 SCREW 3 45 BALL BEARING 1 46 COLLAR 1 47 SCALE RING 1 48 HANDLE WHEEL 1 49 HANDLE COLLAR 1 50 HANDLE 1 51 NUT 1 52 KEY 1 53 CLAMP BLOCK 1 54 CLAMP BLOCK 1 55 CLAMP HANDLE 1 56 SCREW 1 57 SPRING SEAT 1 58 SCREW 1 59 SCREW 1 60 SPRING PLATE 1 61 SPRING CAP 1 62 SCREW 2 ...

Page 30: ...7 COLLAR 1 68 SCREW 3 69 RETAINING RING 3 70 BALL BEARING 1 71 COLLAR 1 72 BALL BEARING 1 73 RETAINING RING 1 74 RETAINING RING 1 75 PULLEY NUT 1 76 WASHER 1 77 BALL BEAING 1 78 SLEEVE 1 79 BALL BEARING 1 80 DUST COVER 1 81 SPINDLE 1 82 SPINDLE BAR 1 83 DRILL CHUCK 1 84 WEDGE SHIFTER 1 ...

Page 31: ...ALL BEARING 1 10 WASHER 1 11 WASHER 1 12 NUT 1 13 COVER 1 14 SCREW 4 15 OIL CUP 1 16 SPINDLE PULLEY 2 17 KEY 1 18 RETAINING RING 1 19 V BELT 2 20 KEY 1 21 RETAINING RING 1 22 WHEEL 1 23 BALL BEARING 1 24 BALL REARING 1 25 BALL BRARING 1 26 COLLAR 1 27 BALL BEARING 1 28 SMALL SHAFT 1 29 COLLAR 1 30 SUPPORT 1 31 SCREW 2 ...

Page 32: ...ETAINING RING 1 40 KEY 1 41 MOTOR BASE 1 42 SCREW 6 43 NUT 1 44 WASHER 1 45 WASHER 1 46 SMALL SHAFT 1 47 CONNECT 1 48 RETAINING RING 1 49 BALL BEARING 1 50 COLLAR 1 51 BALL BEARING 1 52 RETAINING RING 1 53 RETAINING RING 1 54 PULLEY 1 55 V BELT 1 56 ADJUST SCREW 1 57 SUPPORT 1 58 SCREW 1 59 NUT 1 60 MOTOR 1 61 WASHER 4 62 BOLT 4 ...

Page 33: ...32 NUMBER NAME QUANTITY 63 MOTOR WHEEL 1 64 SCREW 1 65 KEY 1 66 V BELT 1 ...

Page 34: ...ER 1 7 NUT 1 8 SCREW 1 9 SCREW 1 10 SPRING PLATE 1 11 SPRING CAP 1 12 SCREW 1 13 SPRING SEAT 1 14 BASE 1 15 PIN 2 16 SCREW 6 17 SCREW 6 18 BOLT 1 19 CLAMP HANDLE 1 20 WORM GEAR 1 21 PIN 1 22 T BOLT 3 23 NUT 3 24 FEED SHAFT 1 25 KEY 1 26 WORM BOX 1 27 SCREW 3 28 BEVEL GEAR 1 29 CRESCENT RING 1 30 SPRING 1 ...

Page 35: ...1 35 HANDLE BAR 3 36 KNOB 3 37 HANDLE 1 38 HANDLE COLLAR 1 39 SCALE 1 40 RIVET 2 41 WORM GEAR 1 42 BEARING 1 43 SMALL COVER 1 44 SCREW 3 45 BEARING 1 46 COLLAR 1 47 SCALE RING 1 48 HANDLE WHEEL 1 49 HANDLE 1 50 HANDLE 1 51 NUT 1 52 KEY 1 53 CLAMP BLOCK 1 54 CLAMP HANDLE 1 55 BOX 1 ...

Page 36: ...OLLAR 1 8 RETAINING RING 1 9 GEAR 1 10 KEY 1 11 RETAINING RING 1 12 SHAFT 1 13 KEY 1 14 DRIVING SHAFT 1 15 GEAR 1 16 RETAINING RING 1 17 SCREW 1 18 GEAR 1 19 GEAR 1 20 O RING 2 21 BALL BEARING 1 22 COLLAR 1 23 COLLAR 1 24 BALL BEARING 1 25 RETAINING RING 1 26 GEAR 1 27 GEAR 1 28 COLLAR 1 29 GEAR 1 30 O RING 1 ...

Page 37: ...EARING 1 39 COLLAR 1 40 BOX COVER 1 41 COLLAR 1 42 BEARING 1 43 SCREW 4 44 COLLAR 3 45 BEARING 3 46 SCREW 6 47 PIN 2 48 MOTOR 1 49 GEAR 1 50 SCREW 1 51 BOLT 4 52 LIFT FORK 2 53 CRESCENT RING 2 54 PIN 2 55 SHAFT 2 56 O RING 2 57 COLLAR 2 58 PIN 2 59 HANDLE 2 60 BALL 2 61 SPRING 1 62 OIL POSITION 1 63 BOLT 1 64 SCREW 2 ...

Page 38: ...1 8 OIL COVER 1 9 SCALE RING 1 10 BALL BEARING 1 11 SCREW 1 12 OIL CUP 1 13 SUPPORT 1 14 WASHER 1 15 SCREW 1 16 NUT 1 17 SADDLE 1 18 TABLE 1 19 SCREW BARCKET 2 20 DOG 2 21 SCREW 2 22 LONG BEVEL IRON 1 23 ADJUST SCREW 1 24 BALL SCREW 1 25 SUPPORT 1 26 SCREW 4 27 OIL CUP 1 28 BALL BEARING 1 29 SCALE RING 1 ...

Page 39: ...COLLAR 1 37 HANDLE 2 38 CLAMP BLOCK 2 39 PIN 2 40 SCREW 2 41 HAND BOARD 2 42 SCREW 3 43 WIPER PLATE 2 44 NUT 1 45 CLAMP BLOCK 2 46 SCREW 2 47 HANDBOARD 2 48 PIN 2 49 BEVEL IRON 1 50 ADJUST SCREW 1 51 BALL SCREW 1 52 BALL BEARING 1 53 OIL CUP 1 54 SUPPORT 1 55 SCREW 1 56 BALL BEARING 1 57 SCALE RING 1 58 SCREW ...

Page 40: ...39 NUMBER NAME QUANTITY 59 HANDLE WHEEL 1 60 KEY 1 61 NUT 1 62 HANDLE COLLAR 1 63 HANDLE BAR 1 ...

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Page 42: ...r p m 1 4 M4 Three phase coolant pump AB 12 3PH 380V 50HZ 40W 1 5 QF1 Circuit breaker DZ47 63 3P 10A 1 6 QF2 QF3 Circuit breaker DZ47 63 1P 3A 2 7 KM1 KM10 Ac contactor CJX1 9 22 AC24V 50HZ 10 8 TC Transformer JBK5 160 160VA 0 380V I 0 380V O 0 24V 1 9 SA1 knob LAY7 40X 3108 1 10 SA2 knob LAY7 22X 3106 1 11 SB1 E stop button LAY7 01ZS red 1 12 SB2 SB6 button LAY7 10BN GREEN 2 LAY7 10BN WHITE 1 LAY...

Page 43: ...42 CIRCUIT DIAGRAM ...

Page 44: ...43 DRILLING MILLING MACHINE QUALITY CERTIFICATE ...

Page 45: ... and table 0 15 200 10 The perpendicular between longitudinal move of table and cross move of table 0 10 200 11 Straightness of vertical movement of knee A Longitudinal B Cross 0 05 200 12 The perpendicular between bedway and vertical guideway A Longitudinal B Cross 0 10 200 0 10 200 13 The parallelism between table and ram moving 0 10 200 14 The parallelism between table and roating plate rotate ...

Page 46: ...e 1 1 2 Drill chuck 16 1 1 3 Milling chuck 1 1 4 Reduction sleeve 1 set 1 set 5 Wrench S21 24 1 1 6 Inner hexagonal spanner 5 1 1 7 Camlock 1 2 8 Wedge shifter 1 1 9 Spindle arbor 1 1 10 Horizontal milling bilt 2 11 Operation manual 1 1 12 Certificate of inspection 1 1 13 Packing list 1 1 ...

Page 47: ...l chuck 16 1 1 3 Milling chuck 1 1 4 Reduction sleeve 2 2 5 Wrench S21 24 1 1 6 Inner hexagonal spanner 5 1 1 7 Camlock 1 2 8 Wedge shifter 1 1 9 Spindle arbor 1 1 10 Boring bar 1 11 Horizontal milling bilt 2 12 Operation manual 1 1 13 Certificate of inspection 1 1 14 Packing list 1 1 ...

Page 48: ...47 11 HEAD GERA STEP LESS EXPLOSION DIAGRAM ...

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Page 50: ...LL BEARING 1 5 SCREW 1 6 O RING 1 7 COLLAR 1 8 RETAINING RING 1 9 GEAR 1 10 KEY 1 11 RETAINING RING 1 12 SHAFT 1 13 KEY 1 14 DRIVING SHAFT 1 15 GEAR 1 16 RETAINING RING 2 17 SCREW 1 18 GEAR 1 19 GEAR 1 20 O RING 2 21 BALL BEARING 1 22 COLLAR 1 25 RETAINING RING 1 26 GEAR 1 29 GEAR 1 ...

Page 51: ... 39 COLLAR 1 40 BOX COVER 1 41 COLLAR 1 42 BEARING 1 43 SCREW 4 44 COLLAR 3 45 BEARING 3 46 SCREW 6 47 PIN 2 48 MOTOR 1 49 GEAR 1 51 BOLT 4 52 LIFT FORK 1 53 CRESCENT RING 1 54 PIN 2 55 SHAFT 1 56 O RING 1 57 COLLAR 1 58 PIN 1 59 HANDLE 1 60 BALL 1 61 SPRING 1 62 OIL POSITION 1 63 BOLT 1 64 SCREW 1 ...

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