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Hafco Metalmaster PD-440, Instruction Manual

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EXPLODED DIAGRAM OF DRILL PRESS PD-325 ( D592 )

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Page 25

Instructions Manual for PD-440 (D598)

19/11/2015

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Summary of Contents for PD-440

Page 1: ...INSTRUCTION MANUAL PD 440 Pedestal Drill 240V 28mm Drill Capacity D598 Page 1 Instructions Manual for PD 440 D598 19 11 2015...

Page 2: ...warnings and all instruc ons Failure to follow the warnings and instruc ons may result in electric shock fire and or serious injury Save all warnings and instruc ons for future reference Page 2 Instr...

Page 3: ...OOD AT ALL TIMES GENERAL SAFETY RULES WARNING WHEN USING ELECTRIC TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK AND PERSONNAL INJURY INCLUDING THE...

Page 4: ...ts intended func on Check for alignment of moving parts binding of moving parts breakage of parts moun ng or other condi on that may a ect its opera on 7 Have defec ve switches repaired by an authoriz...

Page 5: ...t it is running Turn the machine OFF and do not leave un l it has come to a complete stop 8 ALWAYS remove and store the drill bits when you have finished work 9 NEVER a empt to drill into a workpiece...

Page 6: ...of your electricity supply is the same as that indicated on the ra ng plate Connec ng it to any other power source may cause damage This product may be fi ed with a non rewireable plug If it is neces...

Page 7: ...n Motor Table Holder Bolts Switch Belt Tension Lock knob Depth Stop Lock Nuts Chuck guard Column Support Chuck Base Feed Handle Main Housing PRODUCT OVERVIEW BENCH DRILL 6 Page 7 Instructions Manual f...

Page 8: ...th Stop Lock Knob Motor Belt Tension Lock knob Table Lock Switch Column Support Table Adjustment Handle Chuck guard Base Rack Collar Chuck Main Housing Rack Feed Handle Column Table Bolts 7 Page 8 Ins...

Page 9: ...e machine must be mounted and securely bolted to a strong heavy workbench of su cient height that you will be standing upright when working Ensure the work place is adequately lit and that you will no...

Page 10: ...he collar tapered side facing down over the column un l it locates the rack Tighten the grub screw on upper collar Fig 9 5 Fix table adjustment handle on the support Fig 10 Fig 5 Fig 6 Fig 8 Fig 10 Fi...

Page 11: ...nd right hand sides of the housing Fig 13 3 To fit the feed wheel handles screw them into feed wheel hub Fig 14 4 For some cast iron feed handle ghten the 3 grub screws to wheel hub Fig 15 then fix th...

Page 12: ...ore Fig 19 4 The arbor can then be inserted into the quill twis ng the arbor as you insert aligning the tang into the slot It should fit in with li le resistance Fig 20 11 Fig 17 Fig 19 Fig 20 5 Once...

Page 13: ...n the table rock to secure the table in posi on Fig 23 TABEL BEVEL ADJUSTMENT 1 The bevel angel is adjusted by loosening the bolt that is located underneath table support with a spanner Fig 24 12 2 A...

Page 14: ...drill bit in one hand rotate the top collar of the chuck in a clockwise direc on Insert the chuck key into 1 of the 3 rota ng holes and ghten un l drill bit is secure Fig 28 13 Fig 26 Fig 27 Fig 28 M...

Page 15: ...the workpiece and hold in that posi on 2 Spin down the adjuster nut so that the gap between its underside and top of bracket is the depth of the hole required Screw down the lock nut and lock it agai...

Page 16: ...chine is switched OFF and disconnected from the power supply 1 Open the pulley cover 2 Slacken o the belt tension locking knob to relieve any tension on the drive belt 3 Consult the chart inside the p...

Page 17: ...dler pulley Fig 38 3 The belt is removed by li ing it over the lip of the pulley while rota ng the pulley simultaneously Fig 39 4 A er re adjus ng the belts use the belt tension handle to move the mot...

Page 18: ...u on on the switch Secure your workpiece to the table if possible use a vice or clamps 1 2 3 5 Adjust the table to your desired posi on 6 Slowly rotate the feed wheel handles to bring the drill bit do...

Page 19: ...hould be replaced immediately 2 3 4 LUBRICATION All bearings are packed with grease at the factory and require no further lubrica on Occasionally lubricate the quill sha assembly and rack with light o...

Page 20: ...heck switch connec ons d Replace switch e Replace motor f Close pulley cover g Check opera on of micro switch and renew adjust as necessary Drill binds in workpiece a Excessive feed pressure b Loose b...

Page 21: ...li es exist Check with your local council authority for recycling advice Recyling packaging reduces the need for landfill and raw materials Reuse of recycled material decreases pollution in the envrio...

Page 22: ...2 43 44 45 48 56 58 59 60 61 62 63 64 65 77 76 75 74 78 88 89 90 91 92 93 96 94 97 98 100 99 101 102 103 104 105 109 114 106 107 108 2 1 3 4 73 112 49 7 47 57 38 27 38 110 85 84 83 82 81 80 79 9 10 11...

Page 23: ...UT HEX SOC SET SCREW MOTOR PULLEY MOTOR SPRING WASHER NUT CAM PIN CAM DAMPING WASHER SPEED LABEL NUT PULLEY COVER FLAT WASHER MICRO SWITCH BOX BIG FLAT WASHER SPRING WASHER CROSS RECESSED PAN HEAD SCR...

Page 24: ...45 48 56 58 59 60 61 62 63 64 65 77 76 75 74 78 88 89 90 91 92 93 96 94 97 98 100 99 101 102 103 104 105 109 114 106 107 108 73 112 49 7 47 57 38 27 38 110 85 84 83 82 81 80 79 9 10 11 12 13 14 17 18...

Page 25: ...UT HEX SOC SET SCREW MOTOR PULLEY MOTOR SPRING WASHER NUT CAM PIN CAM DAMPING WASHER SPEED LABEL NUT PULLEY COVER FLAT WASHER MICRO SWITCH BOX BIG FLAT WASHER SPRING WASHER CROSS RECESSED PAN HEAD SCR...

Page 26: ...EXPLODED DIAGRAM OF DRILL PRESS BD 360 D594 Page 26 Instructions Manual for PD 440 D598 19 11 2015...

Page 27: ...G WASHER NUT HEX SOC SET SCREW MOTOR PULLEY MOTOR NUT CAM ASSEMBLY DAMPING WASHER PROTECTOR RING SPEED LABEL PULLEY COVER MICRO SWITCH FLAT WASHER SPRING WASHER NUT NUT SPRING WASHER FLAT WASHER MICRO...

Page 28: ...EXPLODED DIAGRAM OF DRILL PRESS PD 360 D596 Page 28 Instructions Manual for PD 440 D598 19 11 2015...

Page 29: ...R PULLEY MOTOR T U N CAM ASSEMBLY CROSS RECESSED PAN HEAD SCREW DAMPING WASHER PROTECTOR RING SPEED LABEL PULLEY COVER MICRO SWITCH FLAT WASHER SPRING WASHER NUT NUT SPRING WASHER FLAT WASHER MICRO SW...

Page 30: ...EXPLODED DIAGRAM OF DRILL PRESS PD 440 D598 Page 30 Instructions Manual for PD 440 D598 19 11 2015...

Page 31: ...AN HD SCREW HOOP FOR KEY WRENCH WARNING LABEL ROLL PIN HANDLE BELT TENSION LOCKING HANDLE KNOB CIRCLIP FOR BEARING CIRCLIP FOR BEARING ADJUSTING SHAFT SLIP SHAFT FLAT WASHER FLAT WASHER NUT MOTOR CONN...

Page 32: ...EXPLODED DIAGRAM OF DRILL PRESS PD 510 D600 Page 32 Instructions Manual for PD 440 D598 19 11 2015...

Page 33: ...ECESS PAN HD SCREW HOOP FOR KEY WRENCH WARNING LABEL ROLL PIN HANDLE BELT TENSION LOCKING HANDLE KNOB CIRCLIP FOR BEARING CIRCLIP FOR BEARING ADJUSTING SHAFT SLIP SHAFT FLAT WASHER FLAT WASHER NUT MOT...

Page 34: ...connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades sharp a...

Page 35: ...reach full speed before beginning a cut 13 Changing Belts for speed selection Always allow the machine to come to a complete stop and turn power off before changing belts Not turning power off when c...

Page 36: ...achine prior to any checks or maintenance being carried out SHEARING HIGH Risk Control Strategies Recommended for Purchase Buyer User Secure support work material on drill table A C OTHER HAZARDS NOIS...

Page 37: ...ey cover lift knob from the bag as Fig 1 V 2015 11 14 2 Please use a Philips screw driver to tighten the screw as Fig 2 before operate the machine Fig 1 Fig 2 Fig 3 www machineryhouse com au www machi...

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