Hafco Woodmaster OS-140 Operation Manual Download

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OPERATION MANUAL

C O N T E N T S:

1. geNerAL MACHiNe iNFOrMAtiON

1.1. s

peCiFiCAtiONs

..................................................................................... 4

1.2 C

ONteNts

pACkAgiNg

..................................................................... 4

1.3 i

DeNtiFiCAtiON

..................................................................................... 5

2. iMpOrtANt iNFOrMAtiON

2.1 g

eNerAL

MACHiNery

AFety

.............................................................. 6

2.2 A

DDitiONAL

sAFety

FOr

sCiLLAtiNg

piNDLe

ANDers

..................... 8

3. setup

3.1 u

NpACkiNg

AND

CLeAN

................................................................... 9

3.2 A

ttACHiNg

tHe

rubber

Feet

................................................................ 9

3.3 p

OsitiONiNg

tHe

sANDer

..................................................................... 9

3.4 e

LeCtriCAL

requireMeNts

................................................................... 10

3.5 F

uLL

LOAD

CurreNt

rAtiNg

................................................................. 10

3.6 i

NstALLiNg

sANDpAper

ONtO

tHe

spiNDLes

.......................................... 10

3.7 i

NstALLiNg

AND

reMOviNg

tHe

spiNDLe

............................................... 11

3.8 i

NstALLiNg

tHe

tAbLe

iNsert

................................................................ 12

3.9 A

LigNiNg

tHe

tAbLe

90°

tHe

spiNDLe

........................................ 12

4. OperAtiON

4.1 t

iLtiNg

tHe

tAbLe

................................................................................. 13

4.2 ON/OFF

switCH

................................................................................ 14

4.3 u

siNg

tHe

OsCiLLAtiNg

spiNDLe

sANDer

.............................................. 14

4.4 u

siNg

tHe

sANDer

ANgLes

0° - 45°............................................... 15

5. MAiNteNANCe

5.1 M

AiNteNANCe

requireD

FrequeNCy

..................................................... 16

5.2 t

rOubLesHOOtiNg

................................................................................ 16

5.3 O

ptiONAL

ACCessOries

......................................................................... 17

spAre pArts seCtiON....................................................................... 17

risk AssessMeNt................................................................................ 23

Page 3

Instruction Manual for OS-140 (W792)

20/02/2019

Summary of Contents for OS-140

Page 1: ...OSCILLATING SPINDLE SANDER OPERATION MANUAL Edition No OS 001 Date of Issue 11 2018 Model OS 140 Page 1 Instruction Manual for OS 140 W792 20 02 2019 ...

Page 2: ...EL NO SERIAL NO DATE OF MANF NOTE This manual is only for your reference Owing to the continuous improvement of the HAFCO machines changes may be made at any time without obligation or notice Please ensure the local voltage is the same as listed on the specification plate before operating this electric machine Distributed by www machineryhouse co nz MACHINE DETAILS Page 2 Instruction Manual for OS...

Page 3: ...l requirements 10 3 5 Full load current rating 10 3 6 Installing sandpaper onto the spindles 10 3 7 Installing and removing the spindle 11 3 8 Installing the table insert 12 3 9 Aligning the table at 90 to the spindle 12 4 OPERATION 4 1 Tilting the table 13 4 2 ON OFF switch 14 4 3 Using the oscillating spindle sander 14 4 4 Using the sander at angles 0 45 15 5 MAINTENANCE 5 1 Maintenance required...

Page 4: ... Oscillation mm 24 Oscillations Per Minute 26 Dust Outlet mm 50 Height Overall mm 596 Height base to table mm 485 Width mm 440 Depth mm 360 Base Size LxW mm 300 x 280 Net Weight kgs 33 1 2 CONTENTS OF PACKAGE A B C D E G F A Oscillating Spindle Sander E Tool Holders for Drums 2 Hardware B Spanners 14 17mm F Holder for Table Inserts Screws C Table Inserts 6 G Sanding Drums 5 1 2 3 4 1 1 1 2 2 D Rub...

Page 5: ... Table Leveling K Holder for Table Inserts E Table Angle Scale and Locking Handle L Table Inserts F Holder for Spindles M Geared Handle with Lock for Tilting Table A B C D E F F G H J L I K M Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual Page 5 Instruction Manual for OS 140 W792 20 02 2019 ...

Page 6: ...to proper installation in a safe environment personnel training and authorization to use proper inspection and maintenance manual availability and comprehension of the application of the safety devices integrity and the use of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse WARNIN...

Page 7: ...overs reduce accidental contact with moving parts or flying debris Make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force the ma chine It will do the job safer and better at the rate for which it was designed NEVER STAND ON MACHINE Serious injury may occur if the machine is tipped or if the cutting tool is unintentionally contacted STABLE MACHINE Unexp...

Page 8: ... piece across the face of the spindle in a uniform manner 7 Apply firm and even pressure without forcing material into the sanding sleeve 8 Keep hands in sight and clear of all moving parts 9 Never overreach you may slip and fall into the machine 10 Before making adjustments switch off the Oscillating Spindle Sander bring the machine to a complete stand still and isolate the machine 11 Report any ...

Page 9: ...ACHINE FROM THE POWER 2 Lower the machine onto its side to access the four holes in the bottom corners of the base 3 Insert the threaded portion of the rubber foot through the machine s base and put on a washer followed by a nut to secure the foot in place Fig 3 1 4 Install the remaining three rubber feet and then raise the machine to its operating position The rubber feet will prevent the machine...

Page 10: ...itional amps beyond the full load rating and if the machine is overloaded for a long period of time damage overheating or fire may be caused to the motor and circuitry This is especially true if connected to an undersized circuit or a long extension lead To reduce the risk of these hazards avoid overloading the machine during operation and make sure it is connected to a power supply circuit that m...

Page 11: ...LLING AND REMOVING THE SPINDLE 1 DISCONNECT THE MACHINE FROM THE POWER 2 For easy access tilt the table to 45 and remove the table insert 3 Lower the spindle down through the table s center hole and insert the spindle s threaded end into the open end of the motor drive spindle 4 Turn the sanding spindle counter clockwise with your hand to thread and install the sanding spindle into the motor drive...

Page 12: ...ss on the table Fig 3 6 Lower the insert into position making sure that the insert locates in the recess and is flush with the table To remove a table insert disconnect the machine from the power supply and simply push it out of the table with your finger from underneath Fig 3 5 Fig 3 6 Cut Out 3 8 INSTALLING THE TABLE INSERT 3 9 ALIGNING THE TABLE AT 90 TO THE SPINDLE The table has the ability to...

Page 13: ... 0 If the pointer is not on the zero then with a Phillips screwdriver loosen the screw in the centre of the pointer and align the pointer with the 0 position on the scale and then re tighten screw Fig 3 10 Fig 3 10 Cam stop Pointer Scale 4 OPERATION 4 1 TILTING THE TABLE NOTE Before tilting the table remove the table insert with the round cutout as the spindle will touch the insert and may break i...

Page 14: ...in the Off position and unplug from the power supply when not in use Fig 4 1 Catch Fig 4 2 A B 4 3 USING THE OSCILLATING SPINDLE SANDER 1 Connect the machine to the power 2 Start the machine and wait until the motor has build up to full speed The OS 140 Oscillating Spindle Sander features a spindle that automatically oscillates moves up and down 24mm This movement ensures that the spindle s sandpa...

Page 15: ...is dust port to collect the dust produced while sanding NOTE DO NOT operate the sander without a dust collector and wear a protective dust mask Sanding creates substantial amounts of dust which can be harmful to your respiratory system Always start the dust collector before the machine is started The holes in the table insert are used to extract the dust through the table Minimum requirement for d...

Page 16: ...e occurs Do not use compressed air near bearings Simply wipe the exposed bearing surfaces with a dry cloth to clean them If blowing sawdust wear proper eye protection to prevent debris from blowing into eyes Problem Possible Cause Solution Sander will not start 1 Sander unplugged from wall or motor 2 Fuse blown or circuit breaker tripped 3 Cord is damaged 1 Check all plug connections 2 Replace fus...

Page 17: ...th required spare part s identified 3 Go to www machineryhouse com au contactus and fill out the enquiry form attaching a copy of scanned parts list 5 3 OPTIONAL ACCESSORIES HAFCO WOODMASTER has a range of sanding sleeves available for this machine To arrange your order contact your local dealer with your order or purchase online at www machineryhouse com au www machineryhouse co nz Code Size Grit...

Page 18: ...18 OPERATION MANUAL SPARE PARTS DIAGRAM A Page 18 Instruction Manual for OS 140 W792 20 02 2019 ...

Page 19: ...50 300 15A P50 300 16A P50 300 17A P50 300 18A P50 300 19A P50 300 20A P50 300 21A P50 300 22A P50 300 23A P50 300 24A P50 300 25A P50 300 26A P50 300 27A P50 300 28A 31A 33A 34A 35A 36A 37A 38A 39A 40A 41A 42A 43A 44A 45A 46A 47A 48A 49A 50A 51A 52A 54A 55A 56A 57A 58A Table insert Tool holder for table inserts Dial indicator Pan head screws M5x8 Pan head screws M4x12 Stepped bolt Countersunk scr...

Page 20: ...20 OPERATION MANUAL SPARE PARTS DIAGRAM B Page 20 Instruction Manual for OS 140 W792 20 02 2019 ...

Page 21: ...00 9B P50 300 10B P50 300 11B P50 300 12B P50 300 13B P50 300 14B P50 300 15B P50 300 16B P50 300 17B P50 300 18B P50 300 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B 33B 34B 35B 36B 37B Hex thin nut M8 Key 5x5x50 E clip 6mm Connecting rod axle Countersunk screw M4x6 Pan head screw M5x8 Hex boltM8x20 Hex boltM6x16 Washer 8 Spring washer 8 Self locking nut M5 E clip 4mm Bearing 61804 Bea...

Page 22: ... The plug fitted to this machine is SAA approved and should only be changed by a qualified electrician This machine must be grounded Replacement of the power supply cable should only be done by a qualified electrician See page 10 for additional electrical information Page 22 Instruction Manual for OS 140 W792 20 02 2019 ...

Page 23: ...e connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades sharp and clean for best and safest performance Follow instructions when lubricating and changing accessories 16 Keep machine well guarded Make sure guards on machine are in place and are all working corre...

Page 24: ...der clean from oil tools chips Pay attention to other persons in the area and know what is going on around the area to ensure unintended accidents 11 Workpiece Handling Never hold small workpieces with your fingers during sanding Always support feed the workpiece with push stick table support vice or some sort of clamping fixture 12 Hearing protection and hazards Always wear hearing protection as ...

Page 25: ...Risk Control Strategies Recommended for Purchase Buyer User Isolate power to machine prior to any checks or maintenance being carried out Eliminate avoid loose clothing Long hair etc OTHER HAZARDS NOISE ELECTRICAL F ENTANGLEMENT PUNCTURING SHEARING Assessment MEDIUM H PLANT SAFETY PROGRAM No Hazard Identification Safety officer O Must be connected to a dust extraction STRIKING MEDIUM Wear appropri...

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