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General Machinery Safety Instructions

1.  Read the entire Manual before starting 

machinery. 

Machinery may cause serious injury if 

not correctly used.

2.  Always use correct hearing protection when 

operating machinery. 

Machinery noise may cause 

permanent hearing damage.

3.  Machinery must never be used when tired, or 

under the influence of drugs or alcohol. 

When 

running machinery you must be alert at all times.

4.  Wear correct Clothing. 

At all times remove all loose 

clothing, necklaces, rings, jewelry, etc. Long hair 
must be contained in a hair net. Non-slip protective 
footwear must be worn.

5.  Always wear correct respirators around fumes 

or dust when operating machinery. 

Machinery 

fumes & dust can  cause serious respiratory illness. 
Dust extractors must be used where applicable.

6.  Always wear correct safety glasses. 

When 

machining you must use the correct eye protection 
to prevent injuring your eyes.

7.  Keep work clean and make sure you have good 

lighting. 

Cluttered and dark shadows may cause 

accidents.

8.  Personnel must be properly trained or well 

supervised when operating machinery. 

Make 

sure you have clear and safe understanding of the 
machine you are operating.

9.  Keep children and visitors away. 

Make sure 

children and visitors are at a safe distance for you 
work area.

10.  Keep your workshop childproof. 

Use padlocks, 

Turn off master power switches and remove start 
switch keys.

11.  Never leave machine unattended. 

Turn power off 

and wait till machine has come to a complete stop 
before leaving the machine unattended.

12.  Make a safe working environment. 

Do not use 

machine in a damp, wet area, or where flammable 
or noxious fumes may exist.

13.  Disconnect main power before service 

machine. 

Make sure power switch is in the off 

position before re-connecting.

14.  Use correct amperage extension cords. 

Undersized extension cords overheat and lose 
power. Replace extension cords if they become 
damaged.

15.  Keep machine well maintained. 

Keep blades 

sharp and clean for best and safest performance. 
Follow instructions when  lubricating and changing 
accessories.

16.  Keep machine well guarded. 

Make sure guards 

on machine are in place and are all working 
correctly.

17.  Do not overreach. 

Keep proper footing and 

balance at all times.

18.  Secure workpiece. 

Use clamps or a vice to 

hold the workpiece where practical. Keeping the 
workpiece secure will free up your hand to operate 
the machine and will protect hand from injury.

19.  Check machine over before operating. 

Check 

machine for damaged parts, loose bolts, Keys and 
wrenches left on machine and any other conditions 
that may effect the machines operation. Repair and 
replace damaged parts.

20.  Use recommended accessories. 

Refer to 

instruction manual or ask correct service officer 
when using accessories. The use of improper 
accessories may cause the risk of injury.

21.  Do not force machinery. 

Work at the speed and 

capacity at which the machine or accessory was 
designed.

22.  Use correct lifting practice. 

Always use the 

correct lifting methods when using machinery. 
Incorrect lifting methods can cause serious injury.

23.  Lock mobile bases. 

Make sure any mobile bases 

are locked before using machine.

24.  Allergic reactions. 

Certain metal shavings and 

cutting fluids may cause an ellergic reaction in 
people and animals, especially when cutting as the 
fumes can be inhaled. Make sure you know what 
type of metal and cutting fluid you will be exposed 
to and how to avoid contamination.

25.  Call for help. 

If at any time you experience 

difficulties, stop the machine and call you nearest 
branch service department for help.

Machinery House  

requires you to read this entire Manual before using this machine.

Summary of Contents for PBK-10H

Page 1: ...OPERATION MANUAL Edition No PBK 10H 3 Date of Issue 07 2020 Model PBK 10H Order Code A366 Hydraulic Panel Beater Kit...

Page 2: ...NG TO THE CONTINUOUS IMPROVEMENT OF THE HAFCO PRODUCT CHANGES MAY BE MADE AT ANY TIME WITHOUT OBLIGATION OR NOTICE C O N T E N T S 1 GENERAL MACHINE INFORMATION 1 Specifications 3 2 Identification 3 3...

Page 3: ...Base Size mm 160 x 90 3 Extension Tube x 1 mm 520 4 Extension Tube x 1 mm 365 5 Extension Tube x 1 mm 265 6 Extension Tube x 1 mm 110 7 Round Rubber Ball Head mm 78 8 Spreader Bar Capacity Tonne 0 5...

Page 4: ...nvironment personnel training and authorization to use proper inspection and maintenance manual availability and comprehension of the application of the safety devices integrity and the use of persona...

Page 5: ...GUARDS COVERS Guards and covers reduce accidental contact with moving parts or flying debris Make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force the ma...

Page 6: ...lty equipment must not be used Immediately check suspect equipment OPERATIONAL SAFETY CHECKS 1 Ensure the pressure release valve is closed before operation 2 Provide a solid support for the entire cyl...

Page 7: ...s are used together Be sure to position the shortest tube further away from the ram Note Inspect before each use for evidence of fluid leaks damaged hydraulic fittings bent or broken attachments and m...

Page 8: ...unction 1 Close Release Valve tightly 2 Do not exceed maximum PSI or range of travel for Hydraulic Ram 3 Have a qualified service technician check out 1he Hydraulic Pump and or Hydraulic Ram Handle ki...

Page 9: ...ion plate mounted on the machine 2 A scanned copy of your parts list diagram with required spare part s identified NOTE SOME PARTS MAY ONLY BE AVAILABLE AS AN ASSEMBLY 3 Go to www machineryhouse com a...

Page 10: ...CRIPTION 1 Pump and Hose 2 Ram 3 Spreader 4 Blow Mould Case 5 Ram Extensions 6 Cylinder Toe 7 Ram Toe 8 Wedge Head 9 Square Head 10 Active Connection Shaft 11 Round Head 12 Spherical Rubber Head 13 Ra...

Page 11: ...11 OPERATION MANUAL 10 TONNE PUMP ASSEMBLY DIAGRAM NOTE SUPPLIED AS AN ASSEMBLY INDIVIDUAL PARTS NOT AVAILABLE...

Page 12: ...Ring Large pump Steel ball Ball seat 1 1 1 2 1 1 1 1 1 5 3 2 2 2 1 1 1 1 1 1 1 1 P23 P24 P25 P26 P27 P28 P29 P30 P31 P32 P33 P34 P35 P36 P37 P38 P39 P40 P41 P42 P43 Spring Screw O rings Screw Decorat...

Page 13: ...13 OPERATION MANUAL 10 TONNE RAM ASSEMBLY DIAGRAM NOTE SUPPLIED AS AN ASSEMBLY INDIVIDUAL PARTS NOT AVAILABLE...

Page 14: ...ing Washer PTFE gasket Imports u ring Axial spring collar O ring 1 1 1 1 1 1 1 1 1 R10 R11 R12 R13 R14 R15 R16 R17 Tension spring Imperial dust caps Cylinder Sleeve Limit circle Cylinder components El...

Page 15: ...6 S7 S8 S9 S10 S11 S12 S13 Pin shaft Shaft retaining ring Flexible part spring Fix part Small piston Piston ring O ring Top Cap Imperial connector nut Cylinder connectors O ring Imperial dust cover 1...

Page 16: ...the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well ma...

Page 17: ...when using the tool Position your body as far away from the Ram as is practical when the Ram is under a load It is possible for a Ram to slip under a load possibly resulting in serious injury and or p...

Page 18: ...ion Item Hazard Assessment STRIKING B C E CRUSHING MEDIUM OR PUNCTURING Risk Control Strategies Recommended for Purchase Buyer User Never put any part of your body between hydraulic ram and material D...

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