Hagie STS 10, Manual

Page 1: ...Precautions 2 1 Seat Belt 2 6 Rotating Beacon 2 6 Emergency Stop 2 7 Emergency Exit 2 7 Fire Extinguisher 2 8 First Aid Kit 2 8 Roll Over Protection Structure ROPS 2 9 Safety Decals 2 10 3 CAB Seat O...

Page 2: ...Solution Tank 7 46 Rinse System 7 47 Foam Marker System 7 52 Modular Injection System 7 54 Cover Crop Interseeder CCI 7 64 Application 7 67 8 MAINTENANCE AND STORAGE Service Fluids 8 1 Service Filter...

Page 3: ...ect and safe operating procedures as well as maintain the product according to the service information provided in the Maintenance and Storage Section elsewhere in this manual Photographs and illustra...

Page 4: ...ervice when ordering parts or requesting service repairs record the serial numbers and identification numbers in the following spaces provided Machine The machine serial number is stamped on the front...

Page 5: ...f pump that provides pump serial number as well as other manufacturer information Refer to your Parts Manual for specific part number Wheel Motors The wheel motors each have an identification plate mo...

Page 6: ...m serial number is stamped on the bottom right hand side of transom Wheel Motor Identification Plates Typical View _______________________ Right Front _______________________ Right Rear ______________...

Page 7: ...TRODUCTION Aluminum Spray Booms 120 132 The aluminum spray boom serial number is stamped on the lower right hand side of fixed transom Aluminum Spray Boom Serial Number Typical View Serial No ________...

Page 8: ...m 86 104 18 218 4 cm 264 2 45 7 cm 86 104 18 218 4 cm 264 2 45 7 cm D Static Loaded Hub Height 38 3 8 97 5 cm 38 3 8 97 5 cm 38 3 8 97 5 cm 38 3 8 97 5 cm E Wheel Base 140 355 6 cm 140 355 6 cm 140 35...

Page 9: ...4 wheel individual auto air ride Shipping Width 144 365 8 cm with 90 100 boom 169 429 3 cm with 120 132 boom Approximate Dry Weight 20 360 lbs 9 235 kg machine only 24 860 lbs 11 276 kg with 90 boom...

Page 10: ...n tire size Detail Description Specification A Wheel Base 140 355 6 cm B Static Loaded Hub Height 38 3 8 97 5 cm C Overall Sprayer Height from middle of GPS unit 156 4 397 3 cm D Length from front of...

Page 11: ...ration values in the spaces provided below Units US Acres SI Hectares Turf 1 000 sq ft 92 sq m Speed Sensor SP1 Wheel Speed SP2 Radar GPS Control Type Liquid Spray Gran 1 Single Belt Bed Gran 2 Split...

Page 12: ...w Idle 850 RPM Fast Idle no load 2500 RPM Hydrostatic Drive Hydrostatic Pump Danfoss H1 Series Drive Train All Wheel 4 Wheel Drive Speed Ranges Speed Ranges 1 20 operator selected Hydrostatic Wheel Mo...

Page 13: ...Optional Stainless steel Agitation Jet type with electric valve variable control General Spray System Pump Centrifugal hydraulically driven w proportional control valve Hypro 9306 HM1C BU w silicon c...

Page 14: ...Tier 4 Engine 200 AMP voltage regulated Starter 12V with solenoid Lights Exterior Front of Cab 2 trapezoidal headlights 2 floodlights 2 rotating amber beacon lights Transom 2 trapezoidal headlights T...

Page 15: ...1000 gallons 3785 L Fuel Tank 135 gallons 511 L Engine Oil Pan including filter and cooler 17 6 quarts 16 7 L SAE 15W 40 Engine Oil Dipstick L H mark 2 quarts 1 9 L Engine Cooling System including blo...

Page 16: ...218 0 480 VF380 105R50 Firestone Radial All Trac RC 179D 64 16 2 17 100 80 7 37 3 244 0 327 320 90R50 Goodyear Ultra Sprayer 161A8 78 12 4 10 200 73 6 33 0 220 0 380 90R46 Goodyear Ultra Sprayer 168A8...

Page 17: ...VF380 105R50 Firestone Radial All Trac RC 179D 4 4 41 1 7 756 205 0 94 7 619 8 2109 7 320 90R50 Goodyear Ultra Sprayer 161A8 5 4 31 5 4 626 186 9 83 8 558 8 380 90R46 Goodyear Ultra Sprayer 168A8 5 4...

Page 18: ...year N A 4 080 4 800 5 520 6 150 6 950 7 600 8 050 8 250 VF380 90R46 Michelin N A N A N A N A N A N A N A N A N A VF420 95R50 Michelin N A N A N A N A N A N A N A 11 350 11 830 VF480 80R50 Michelin 5...

Page 19: ...0 80R42 Goodyear N A 281 3 330 9 380 6 424 0 479 2 524 0 555 0 568 8 VF380 90R46 Michelin N A N A N A N A N A N A N A N A N A VF420 95R50 Michelin N A N A N A N A N A N A N A 782 6 815 6 VF480 80R50 M...

Page 20: ...t make any modifications such as but not limited to weldments add ons adaptations or changes from the original design of the sprayer Such modifications may become safety hazards to you and others and...

Page 21: ...by welding soldering or using a torch Do not use chlorinated solvents in areas where welding will take place Perform all work in an area that is well ventilated to carry toxic fumes and dust away Dis...

Page 22: ...a gradual stop to avoid sudden downward decent Reduce speed for icy wet graveled or soft roadway surfaces Use flashers hazard warning lights day or night unless prohibited by law Keep away from overhe...

Page 23: ...vomiting Drink large amounts of water Seek medical attention immediately Do not neutralize the acid If fumes are inhaled Move the person into fresh air Do not give artificial respiration to a person t...

Page 24: ...he work area before performing service maintenance When servicing the radiator allow engine to cool before removing the pressurized cap Disconnect battery ground cable and turn the Battery Disconnect...

Page 25: ...ndunderstandhow to operate your machine in conventional steering mode before operating with AWS Understand AWS system components operating procedures and system limitations before operating Reduce mac...

Page 26: ...s located on the face of the button When the E Stop Switch is activated a message will appear on the Machine Display to alert the operator that the E Stop is engaged Press OK to acknowledge EMERGENCY...

Page 27: ...ent that use of the Fire Extinguisher is required follow the manufacturer s operating instructions provided on the Fire Extinguisher To Remove Fire Extinguisher Pull the Security Latch OUTWARD to dise...

Page 28: ...or roll overs Some mechanical discretion is essential Therefore personnel who inspect ROPS need to comprehend and understand the significance of issues like if in doubt remove the machine from servic...

Page 29: ...systems that show evidence of cuts fraying or wear significant discolorations due to exposure to the elements heavily soiled especially with oil grease or fuel or any type of damage must be immediate...

Page 30: ...SAFETY AND PRECAUTIONS 2 11 N403721 Located on inner right hand side of ladder H228964 Located near surge tank N303688 Located on rear right hand cab post 650178 2 Located near each quick tach lock pi...

Page 31: ...near hydraulic oil reservoir sight gauge HXE28534 1 Located on front left hand cross member near quick connect multi coupler 1 Located on right hand cross member beneath cab RISK OF INJURY DUE TO IMP...

Page 32: ...tank 1 Located near air purge air tank if equipped N209334 1 Located near main air tank 1 Located near air purge air tank if equipped 650431 Located near fuel fill Final Tier 4 engines only T188283 Lo...

Page 33: ...ed on inner right hand side of ladder N404968 Located on solution tank lid N203265 1 Located near solution tank lid 1 Located on side fill inductor tank lid 90 100 Boom Decals HXE28534 Located on insi...

Page 34: ...2 SAFETY AND PRECAUTIONS 2 15 650210 3 Located on each NORAC sensor 120 132 Boom Decals HXE28534 Located on inside of fixed transom 650204 6 Located near each fold point 650210 5 Located on each NORAC...

Page 35: ...intaining desired armrest position re tighten bolts Armrest Tilt Dial B Tilts armrests Roll Armrest Tilt Dial located on side of operator s seat INWARD towards operator to tilt armrest DOWN Roll Armre...

Page 36: ...mrest Pull and hold Armrest Height Length Adjuster and slide forward or rearward Release adjuster when armrest is in desired position Lumbar Knob J Adjusts lumbar curvature Rotate Lumbar Knob INWARD t...

Page 37: ...Press Heat Cool Temperature Switch UP for HIGH heat or cool Press Heat Cool Temperature Switch DOWN for LOW heat or cool Press Heat Cool Temperature Switch to the MID position to turn OFF Armrest Tilt...

Page 38: ...Adjusts ride suspension Pull Ride Firmness Lever UP for a firmer ride Push Ride Firmness Lever DOWN for a softer ride Armrest Height Length Adjuster N Adjusts height and length of armrest Pull and hol...

Page 39: ...or F High Beams Indicator G Turn Signal Indicator Right H Steering Wheel Telescope Adjust Handle I Steering Column Tilt Adjust Button Knee Angle J Steering Column Release Pedal K Deceleration Decel Pe...

Page 40: ...rs are disabled in Field Mode NOTE The Hazard Warning Light Flashers are also activated with the corresponding turn signal To activate the Hazard Warning Lights Press the Hazard Warning Lights Switch...

Page 41: ...ights are activated any time that the headlights are on To activate the Highway Running Lights Press the Highway Running Lights Switch located on steering column in the DOWN On position to activate Pr...

Page 42: ...f the steering column to the position that best suits your comfort needs To tilt top section of steering column down Lift and hold the Steering Column Tilt Adjust Button located on the left hand side...

Page 43: ...rator Foot Pegs Operator Foot Pegs are located on each side of the steering column to provide added comfort and stability while operating the machine Deceleration Decel Pedal When nearing an end row a...

Page 44: ...erating Windshield Wiper Speed To increase or decrease Windshield Wiper speed rotate the turn signal lever forward or backward to achieve Hi Low or Intermittent wiper speed Turn Signals To activate th...

Page 45: ...ear Nozzle Switch H Pump Speed Rate Switches I Fence Row Switch Right J Main Tank Valve Switch K Solution Pump Switch L Agitation Valve Switch M Boom Extension Switches Left Right Outer Fold N Ignitio...

Page 46: ...he E Stop Switch located on the side console provides a quick and positive method for stopping the engine in an emergency situation Typical View N O Typical View S R U Q P T Typical View V W Typical V...

Page 47: ...tch located on the side console is used to rinse the solution tank and spray booms NOTE When rinsing the boom and nozzles ensure the Boom Solution Valve Switches located on the side console are in the...

Page 48: ...ion Fence Row Switches The Fence Row Switches located on the side console are used in the selection of either the right or left fence row spray nozzle Refer to Fence Row Application provided in the Sp...

Page 49: ...e or decrease pump speed application rate from the Hagie control system When the ENABLE Rate Control Switch is pressed with either MAN active or inactive a third party rate controller increases or dec...

Page 50: ...uter boom extensions simultaneously On 120 and 132 ft Spray Booms operate both Boom Solution Pump Switch Located on the side console Typical View Agitation Valve Switch Located on the side console Typ...

Page 51: ...ill cause damage to the battery and starting system Power Mirrors If Equipped Your machine may be equipped with Power Mirrors for your operating convenience Press the L R Lever in the L position to ad...

Page 52: ...he boom solution valves End Row Management Switch The End Row Management Switch located on the Hydrostatic Drive Control Handle is a programmable switch that enables various functions i e All Wheel St...

Page 53: ...speed RPM A Hydrostatic Drive Control Handle B Right Hand Boom IN C Right Hand Boom UP D Right Hand Boom OUT E Right Hand Boom DOWN F Left Hand Boom OUT G Left Hand Boom UP H Left Hand Boom IN I Left...

Page 54: ...und Source Button Press button to toggle through the source selections Radio CD MP3 etc NOTE The selected source will be shown on the stereo display Seek Button Press button UP or DOWN to toggle throu...

Page 55: ...ay G Machine Gauges H Section Indicator Display 12V Power Ports and Aux 2 Audio Input Connection Located on the inward side console panel Typical View 12V Power Ports Aux 2 Audio Input Connection Typi...

Page 56: ...1 Registration No 7 press 6 then press 2 Registration No 8 Press 6 then press 3 2 Press and hold the selected Preset But ton for 2 seconds until Pairing flashes on the display 3 Quickly release the P...

Page 57: ...air conditioner press the Air Conditioner Switch in the ON position toward switch indicator Adjust the fan speed and temperature accordingly Climate Controls Optional Fan Up Down A The Fan Up Down Sw...

Page 58: ...oggle between celsius C and fahrenheit F temperatures NOTE Current cab temperature will be displayed for five seconds then will return to the set point temperature display On Off G The On Off Switches...

Page 59: ...our cab and are conveniently placed for viewing machine diagnostics Section Indicator Display The Section Indicator Display allows you to view system status for the following 1 Master Spray Indicator...

Page 60: ...after dark and are turned on off through the Machine Display NOTE Turn the Work Lights OFF before entering a public roadway NOTE The ignition key must be in the ON position to operate the Work Lights...

Page 61: ...tration system to provide continuous positive pressure in the cab by reducing exposure to harmful particulates A 3 7 6 cm air intake pipe is used to reduce excessive fresh air intake in the cab for im...

Page 62: ...12 volt connection outlet is provided along side of the operator s seat MACHINE DISPLAY Typical View Your machine may vary in appearance depending on available equipment The Machine Display in your s...

Page 63: ...e Display to navigate through the display pages Home Page Road Field Auxiliary Controls Page Video Camera Page Machine Diagnostics Page Settings Page Page Display Buttons Located on the right hand sid...

Page 64: ...Day Time Brightness Night Time Brightness Transition Settings Camera Backup Camera Aux Camera 1 Aux Camera 2 Edit Overlay Settings Flip Vertical Flip Horizontal Throttle Throttle Control Slope Thrott...

Page 65: ...n is pressed and the correct pin number is entered NOTE Default Pin Number is 50525 To Unlock Machine Settings Press the red illuminated Lock Button located on the Settings Page On the Enter Lock Pass...

Page 66: ...ed on the Settings Page to the OFF red illuminated disabled position However the Warning Light Indicator will remain illuminated until the issue has been corrected Warning Buzzer The Warning Buzzer al...

Page 67: ...NOTE Brightness levels must be manually set as previously described before setting automatic transition brightness On the Brightness screen press the Settings Button On the Transition Settings screen...

Page 68: ...On the Display Settings screen press EDIT next to Gauge Color and select desired color Press OK Language Press the Display Button located on the Settings Page On the Display Settings screen press EDIT...

Page 69: ...formation The Machine Display Software Information provides information on current software used and the date that it was released for the following Primary Hydraulic Controller Secondary Hydraulic Co...

Page 70: ...Lights Button WRK to turn Work Lights ON Press button again to turn Work Lights OFF NOTE Turn Work Lights OFF before entering a public roadway NOTE The ignition key must be in the ON position to oper...

Page 71: ...video camera input connections located beneath cab remove front panel to access are provided for the installation of add on video camera s Refer to Video Camera Input Connections provided in the Elect...

Page 72: ...terval Settings Press the Service Intervals Button located on the Settings Page On the Select Service Interval screen select desired service interval Press EDIT next to the service interval you wish t...

Page 73: ...ode Drive Fault The third drive state Drive Fault may appear as a warning message on the display page if there is a system malfunction that affects the machine s ability to function properly This mess...

Page 74: ...Speed according to the newly entered values Throttle Throttle Control Slope Determines how fast engine speed increases when the Throttle Switch located near the Hydrostatic Drive Control Handle is pr...

Page 75: ...tting Values Press the Throttle Button located on the Settings Page On the Throttle Settings screen press EDIT next to the desired Throttle set ting Enter desired value then press ACCEPT Press OK Refe...

Page 76: ...n ON but the AWS indicator will turn OFF and the machine will be operating in conventional steering mode When conditions are met again AWS will automatically activate and the AWS indicator will illumi...

Page 77: ...OTE Auto Steer will disengage if active on NOTE Default is set to 70 ms less than 0 1 seconds for both delay On Off modes A Steer Sensitivity How much the steering wheel must move to disable Auto Stee...

Page 78: ...the hydraulic flow will go to the slipping wheel motor Press the Slip Button located on the Settings Page On the Adjust Slip Parameters screen press CUSTOM Press the Up Down Arrow Buttons to obtain de...

Page 79: ...nd Row Management Switch located on the Hydrostatic Drive Control Handle is pressed to when the function is engaged Total Time Displays the total time from when the End Row Management Switch is presse...

Page 80: ...K Press OK To Adjust Foam Concentrate Press the Hagie Foamer Button located on the Settings Page On the Hagie Foamer screen press EDIT next to Concentrate Enter desired concentration value then press...

Page 81: ...sition Ensure the rinse agitation and solution tank valves are CLOSED NOTE Press and hold the Agitation Valve Switch located on the side console in the DOWN position for approximately 10 seconds to en...

Page 82: ...nd purge the spray system Automatic Air Purge Settings Full Boom Purge Individual Section Purge Air Recharge Time and Minimum Engine Speed Full Boom Purge Press the Air Purge Button located on the Set...

Page 83: ...e Settings Page On the Air Purge Settings screen press EDIT next to Minimum Engine Speed Enter desired RPM then press OK NOTE Engine throttle must be above 1800 RPM This will allow the air tank to rec...

Page 84: ...s manual for complete operating instructions and safety precautions System Gauges Engine Load Fuel Rate System Voltage Electronic System Gauges for machine Engine Load Fuel Rate gallons per hour and S...

Page 85: ...l appear shortly before the machine begins to go into protective mode alerting you that the engine coolant temperature is too high and the engine will begin to de rate Press OK to acknowledge If this...

Page 86: ...mation CAN Monitor Controller Area Network The CAN Monitor on your machine is an analysis communication tool used in combination with machine software which allows you to view real time data of machin...

Page 87: ...nitor Press the Up or Down Arrow Buttons to navigate through the CAN pages individ ually Press the Reset CANs Button to reset all CAN data Press the Clear Button to clear the cur rent screen Press the...

Page 88: ...fault code and reason for the fault Press OK to acknowledge Each System Fault will display the following 1 LAMP severity of fault Blue Informational Yellow Caution Red Warning shut down engine immedia...

Page 89: ...onding normally and you must operate with extreme caution as machine speed will be limited and stopping distance may be increased or decreased Press OK to acknowledge In addition a second warning mess...

Page 90: ...itch located on the Hydrostatic Drive Control Handle has been activated a Master Spray Indicator located on the Home Page Field Mode will illuminate Main Tank Valve Indicator When the Main Tank Valve...

Page 91: ...ent value may be viewed on the Auxiliary Controls Page Rolling Boom 120 132 Spray Booms The Roll Command Buttons located on the Auxiliary Controls Page will enable the boom to roll either clockwise or...

Page 92: ...Press OK Nitrogen Toolbar NTB HsTB If Equipped Float The Float Button located on the Auxiliary Controls Page is used to enable Float operation Press the Float Button to turn Float ON Press button agai...

Page 93: ...ride Timer Float with Transom Down or One Tap Transom Up Enter select desired setting then press OK Press OK Further Information Refer to your NTB operator s manual for complete feature descriptions a...

Page 94: ...the parking brake NOTE Refer to Hydrostatic Drive provided elsewhere in this section for further information 2 Turn the Ignition ON but DO NOT engage the starter Wait for the Grid Heater ON indicator...

Page 95: ...ngine must reach operating temperature and oil pressure must stabilize in the normal operating range before it is run faster than idle speed 1 000 RPM or less 6 Disengage the parking brake Jump Starti...

Page 96: ...ot get the substance in your eyes In case of contact immediately flush eyes with large amounts of water for a minimum of 15 minutes Do not swallow internally In the event the DEF is ingested contact a...

Page 97: ...se only approved containers to transport or store DEF polyethylene and polypropylene containers recommended If DEF is spilled rinse and clean immediately with water Avoid contact with skin If contact...

Page 98: ...alytic Reduction SCR DEF Dosing Module DEF Supply Module DEF Supply Module Filter DEF Quality Sensor DEF Suction Strainer Tier 4 Final Diesel Engine DEF Tank DEF Tank Capacity 10 Gallons 37 L DEF Dies...

Page 99: ...which is then converted into ammonia SCR Selective Catalytic Reduction The SCR is where the DEF reduces gaseous nitrogen oxide NOx to near zero levels by converting into nitrogen gas and water vapor D...

Page 100: ...erformance occurs remove drain plug located at bottom of tank to drain sediment from tank Remove and clean Suction Strainer ensuring the strainer is reinstalled correctly when finished NOTE Flush DEF...

Page 101: ...is low and flashes when the DEF falls below a very low level Operator should refill the DEF tank with DEF Flashing DEF Indicator Lamp with Check Engine Indicator Lamp Illuminates when theDEF level is...

Page 102: ...complete Once the lamp turns off the operator can resume normal operation Exhaust System Cleaning Indicator Lamp with Check Engine Indicator Lamp If an Exhaust System Cleaning is not performedinatimel...

Page 103: ...onsists of four components Diesel Engine Hydrostatic Pump Wheel Motors and Wheel Hubs Hydrostatic Drive Components Cummins Diesel Engine Hydrostatic Pump Wheel Motors 4 Wheel Hubs 4 Engine and Hydrost...

Page 104: ...etract raise To engage the Parking Brake and lower the Ladder move the Hydrostatic Drive Control Handle to the NEUTRAL position CAUTION Do not engage the parking brake while themachineismoving Failure...

Page 105: ...e Decel Pedal located to the lower right hand side of the steering column and press the Parking Brake Switch in the DOWN Off position Deceleration Decel Pedal When nearing an end row and speed deceler...

Page 106: ...Control Handle NOTE Engine speed can range between 850 and 2500 RPM in both Road and Field Mode The Throttle Switch works with a timer to tell the engine how fast to run The longer the operator holds...

Page 107: ...pull the Hydrostatic Drive Control Handle backward NOTE Machine speed is limited to 9 mph 14 5 km h when in reverse NOTE The farther back the handle is pulled the faster the machine s speed To stop t...

Page 108: ...WS Progressive AWS Activated between 7 10 mph 11 3 16 1 km h Hagie Manufacturing Company s Progressive AWS takes the original design and increases the active speed range while maintaining a safe turni...

Page 109: ...located on the underside of the machine Operating AWS All conditions must be met before AWS will activate First the machine must be in Field mode and second machine speed must be less than AWS Shutof...

Page 110: ...achines Only When the Auto Steer System is engaged it will automatically turn the AWS System OFF and move the rear wheels back to straight Recommendations for Best Operating Practices Apply the Decel...

Page 111: ...n understanding of what to expect Some situations to try include Driving the machine with both an empty and a full solution tank with AWS on Drive the machine on hills ensuring to take the proper prec...

Page 112: ...el to avoid damage to the hydraulic systems PC Pump 1 The PC Pump 1 powers the reversible fan motor and control valve PC Pump 2 The PC Pump 2 powers the high pressure filter power steering attachments...

Page 113: ...ooler Located near rear of machine open hood to access Typical View Hydraulic Oil Reservoir Located on left hand side of machine open hood to access Typical View Return Filter Located inside filter ho...

Page 114: ...uipped Breather Cap Located on left hand side of machine near return filter housing Typical View Level Temp Sensor Located on top of hydraulic oil reservoir Typical View Solution Pump Located near cen...

Page 115: ...AC Hydraulic Controller Located near center of inner transom Typical View 120 132 ft Spray Booms Boom Control Manifold NORAC Hydraulic Controller WARNING Improper operation maintenance or repair of th...

Page 116: ...e radiator to flex in position allowing the shroud to come into contact with the rotating fan blades 4 Ensure all fan guards have been installed and firmly secured into place The Reversible Fan create...

Page 117: ...ition and machine speed is less than 0 5 mph 0 8 km h NOTE The selected drive state will illuminate 4 Press the Manual Button located on the Machine Display Auxiliary Controls Page CAUTION Never adjus...

Page 118: ...hold the In or Out Button until desired tread width is achieved 7 Observe tread width either by the tread decals located on each leg or the indi vidual readings on the Tread Adjustment Screen In addit...

Page 119: ...han 0 5 mph 0 8 km h NOTE The selected drive state will illuminate 4 Press the Auto Button located on the Machine Display Auxiliary Controls Page 5 On the Auto Screen press EDIT next to desired front...

Page 120: ...ling to desired programmed spacing 1 Engage the parking brake 2 Start the engine 3 Ensure the machine s drive state is in Field Mode 4 Ensure all legs are in the fully retracted or narrowest position...

Page 121: ...N Back and press top of switch DOWN CAUTION Upright ladder is not a service platform or step DO NOT step on the ladder while in the upright position DO NOT lower the ladder while anyone is on the grou...

Page 122: ...ypical View Lowered position shown CAUTION Pressurized water can be abrasive Never point the spray wand at persons or any part of the human body Never directly spray fragile or sensitive materials Fai...

Page 123: ...p located beneath platform on the rear right hand side of machine by pressing the Pressure Washer Switch mounted on the rear right hand handrail in the UP On position NOTICE Never run the pressure was...

Page 124: ...her Information Refer to the manufacturer s information for safety precautions maintenance and storage information and troubleshooting tips NOTICE Do not run acids petroleum based solvents highly chlo...

Page 125: ...WARNING Battery posts terminals and related accessories contain lead and lead compounds and chemicals known to the State of California to cause cancer and birth defects or other reproductive harm CAUT...

Page 126: ...econds at 0 F 950 Reserve Capacity 185 minutes at 25 amps Storage Refer to Storage provided in the Maintenance and Storage Section elsewhere in this manual for further information BATTERY DISCONNECT S...

Page 127: ...attery charge during extended storage periods The Battery Tender is factory installed and comes already connected to the batteries If you wish to trickle charge the batteries an extension cord must be...

Page 128: ...F14 Attach Vlv Pwr 1 20A F15 Attach Vlv Pwr 3 20A F16 Attach Mod Pwr 1 20A F17 Attach Mod Pwr 2 20A F18 Chas S XA2 0 Pwr 20A F19 Attach Mod Pwr 3 20A F20 Attach Mod Pwr 4 20A F21 Field Lights 1 15A F...

Page 129: ...Exterior Lights System Functions The following label is affixed beneath the cab and provides information on component fuse relay amperage ratings Circuit Breakers Fuses Exterior Located beneath cab re...

Page 130: ...rovide information on component fuse relay amperage ratings Function Description Rating Solution Pump Stop Relay 12V SPST Relay 35 Amp Solution Pump Signal Relay 12V SPDT Micro Relay 35 Amp Solution P...

Page 131: ...120 7025 D9 F06 Mini Fuse ATM 20UNP PEC D10 R2 12V 35A 5 Pin Micro B120 7025 D11 R3 12V 35A 5 Pin Micro B120 7025 D12 R6 12V 35A 5 Pin Micro B120 7025 D13 D01 6A Diode 22903 6V Spare Device Placement...

Page 132: ...SECTION 6 ELECTRICAL SYSTEMS 6 8 Hood Actuator Fuse Hood Actuator Fuse Located beneath rear left hand side of machine Typical View...

Page 133: ...er F07 20 Auxiliary Battery Power 1 F08 20 Front Fill F09 20 Auxiliary Battery Power 2 F10 20 Attachment Lights F11 15 Flasher Module F12 20 Foam Marker F13 20 Cab Pressure Fan F14 20 Side Fill F15 15...

Page 134: ...iliary Switched Power beneath cab F09 20 Chassis XA2 0 Power F10 20 Steering Column Battery Power F11 15 Rotating Beacons F12 20 Attachment Valve Power 2 F13 20 Chassis XA2 1 Power F14 20 Attachment V...

Page 135: ...ntroller Power beneath cab F40 15 HVAC Clutch Relay Rating Amps Function CR01 35 Rotating Beacon Lights CR02 35 Wiper CR03 35 Wiper Washer CR04 35 Field Lights 1 CR05 20 Field Lights 2 CR06 20 Start R...

Page 136: ...ont panel to access are provided for the installation of add on video camera s Refer to Machine Display provided in the Cab Section elsewhere in this manual for further information F03 15 DEF Module F...

Page 137: ...dle in the DOWN position and lower boom to the ground 6 Shut the engine off 7 Obtain the four 4 Boom Hose Rings located inside cab 8 Loosen nuts on each Boom Hose Ring and remove bolts Set aside for l...

Page 138: ...oom Hose Ring to additional Hose Routing Bracket as shown in the follow ing photo 14 Repeat Steps 9 13 on opposite boom SPRAY BOOMS 90 100 If Equipped The spray booms are controlled by an electro hydr...

Page 139: ...rting the machine WARNING When operating or positioning the booms observe the following safety precautions Monitor both sides of the boom during fold procedure Cradle booms when leaving the machine un...

Page 140: ...y valves and shutting off the outer sections essentially turns it into a 60 ft spray boom Manually folding the outer extensions of a 60 80 90 ft spray boom adjusting the spray valves and shutting off...

Page 141: ...boom breakaway functions When the outer boom section breaks away it will return to the spray position after it has cleared the hazard but will not be in the locked position To Reset the Outer Boom Bre...

Page 142: ...ft Spray Booms Press and hold the Boom Extension Switch located on the side console in the UP position to unfold the left and right boom extensions all the way OUT NOTE Both left and right boom extens...

Page 143: ...the corresponding Left and Right Hand Boom Switches located on the Hydrostatic Drive Control Handle in the UP position to raise the level cylin ders all the way up 3 Press and hold the corresponding L...

Page 144: ...sabling NORAC in the Pulse Display If Equipped NOTE Hagie Manufacturing Company recommends turning the NORAC Monitor OFF when traveling from one field to the next A power switch is located on the back...

Page 145: ...y one of the following boom control switches located on the Hydrostatic Drive Control Handle Transom Switch Up Down Left or Right Hand Boom Switch Up Down NOTE When the system is disabled the boom ima...

Page 146: ...he lower the sensitivity The higher the number the higher the response time and hydraulic demand NOTE Default sensitivity setting is 5 On the NORAC Pulse Monitor Press the Settings Button wrench icon...

Page 147: ...roubleshooting information and safety precautions Refer to Specifications provided in the Introduction Section elsewhere in this manual for information on GPS dimensions on your machine Enabling NORAC...

Page 148: ...con to navigate to the next screen 7 On the Options Screen 2 5 select Headland Assist 8 On the Options Screen 2 5 press the selection area next to Headland Trig ger and select REMOTE to enable NORAC t...

Page 149: ...ers attached to the booms which provide lift level and horizontal extension Options Screen 2 5 Typical View CAUTION When operating or positioning the booms observe the following safety precautions Fai...

Page 150: ...into a 70 ft boom see the following illustrations WARNING When operating or positioning the booms observe the following safety precautions Monitor both sides of the boom during fold procedure Cradle...

Page 151: ...ift level hydraulic manifold Level Cylinders The Level Cylinders located on the left and right hand side of the transom are responsible for the up and down movement of the boom wings when the level co...

Page 152: ...er boom extension and one located on the transom that measure boom height above ground The sensors send a signal to the NORAC control system allowing for position corrections to keep the boom parallel...

Page 153: ...ble for the horizontal extension of the booms to the spray position They also provide breakaway protection for the boom These breakaway cylinders will move backward to a maximum of 45 degrees in the e...

Page 154: ...de of boom Left Extend OUT will recharge the breakaway circuits on the left hand side of boom Auto Fold The Auto Fold feature is the preferred method for unfolding folding the spray boom and makes ope...

Page 155: ...Unfolding Extending the Boom NOTE Ensure the Hydrostatic Drive Control Handle is in the NEUTRAL position If the machine is put in gear during fold operation boom movement will stop 1 Press the Boom St...

Page 156: ...dle is in the NEUTRAL position If the machine is put in gear during fold operation boom movement will stop 1 Press the Boom State Button located on the Machine Display Auxiliary Controls Page to the M...

Page 157: ...n the Machine Display Auxiliary Controls Page Press and hold the CW Roll Command Button to roll the boom clockwise Press and hold the CCW Roll Com mand Button to roll the boom counter clockwise NOTE T...

Page 158: ...the following boom control switches located on the Hydrostatic Drive Control Handle Transom Switch Up Down Left or Right Hand Boom Switch Up Down NOTE If the NORAC System becomes inoperable the Auto...

Page 159: ...e Soil Mode allows the sensors to read the height from the spray nozzles to the ground Crop Mode allows the sensors to read the height from the spray nozzles to the top of the crop canopy On the NORAC...

Page 160: ...tor Press the Settings Button wrench icon located on the main Run Screen to navigate to the Settings Screen Press the Next Button located next to Height and increase or decrease val ues to desired boo...

Page 161: ...ow icon to navi gate to the next screen 5 On the Settings Screen 3 3 press the check page icon 6 On the Options Screen 1 5 ensure the Remote Switches option is selected and press the right forward blu...

Page 162: ...rea next to Headland Mode and select MAIN or WINGS SPRAY BOOM REAR If Equipped NOTE The Rear Spray Boom is controlled through the center spray section of the front boom Installing the Rear Boom NOTE I...

Page 163: ...machine to supply solution to the rear boom 4 On both sides of machine loosely install the Boom Mounting Bracket C to the underside of hood D and insert Rear Boom E 5 While maintaining position insta...

Page 164: ...d continuously adjusted computer controlled system The cab mounted digital spray system console receives information from various inputs to help determine gallons per acre GPA liters per hectare l ha...

Page 165: ...and the Spray System Console The Solution Pump draws solution out of the tank at the rate determined during calibration It dispenses solution through the many valves and hoses that make up the spray...

Page 166: ...Calibration 378 pulses per gallon standard volume system Calibration is listed on the flow meter tag and may vary depending on options and available equipment NOTE Raven Controllers Flow Meter Calibr...

Page 167: ...controlled by the Main Tank Valve Switch located on the side console Main Tank Valve Switch The Main Tank Valve Switch located on the side console controls the solution tank valve Press the Main Tank...

Page 168: ...ve Switch in the UP posi tion To decrease flow press and hold the Agitation Valve Switch in the DOWN position Release the Agitation Valve Switch when desired rate of flow is achieved To turn the Agita...

Page 169: ...Valve Switch is equipped with an indicator light and will illuminate when the corresponding Boom Solution Valve is OFF Section Indicator Display The Section Indicator Display located on the cab headli...

Page 170: ...trol applica tion rate from the section keypad Press ENABLE and MAN to enable man ual rate control through the rate control ler NOTE When MAN is selected press the Pump Speed Rate Switches located on...

Page 171: ...the same time such as turning them off when you reach the end rows and turning them back on when you re enter the field NOTE When the Master Spray Switch is ON a Master Spray Indicator located on the...

Page 172: ...where in this manual for further information on adjusting Air Purge settings and operating instructions Wet Boom The 9 section Wet Boom on your machine is featured with 1 2 5 cm schedule 5 stainless p...

Page 173: ...r is located beneath the center right hand side of machine and is the main strainer to filter solution system impurities and maintain consistent application rates Refer to Service Filters provided in...

Page 174: ...tic Drive Control Handle is in the NEUTRAL position and machine speed is less than 0 5 mph 0 8 km h NOTE The selected drive state will illuminate 6 Position boom to desired position 7 Press the Main T...

Page 175: ...e Field Mode NOTE Increasing or decreasing pump speed will change the application rate through the rate controller 9 Press the Solution Pump Switch located on the side console in the UP On posi tion M...

Page 176: ...speed 13 Frequently observe the pressure gauge If the pressure drops to zero or spray pattern deteriorates turn OFF the Mas ter Spray Solution Pump Main Tank Valve and Agitation Valve Switches until s...

Page 177: ...e Switch to turn ON Press switch again to turn OFF NOTE The Rear Nozzle Switch will illuminate when active FILLING YOUR SOLUTION TANK Fence Row Switches Left and Right Located on the side console Typi...

Page 178: ...near the front fill assembly are provided for chemical pump connection 5 When finished filling the tank close the Solution Tank Fill Valve 6 Remove solution supply from the Solu tion Tank Fill Port 7...

Page 179: ...n ensuring it clicks into locked position Rinsing the Front Fill 1 Remove Solution Tank Fill Port cap 2 Attach fresh water supply connection to Solution Tank Fill Port 3 Turn fresh water supply ON 4 R...

Page 180: ...Lever K UP 4 Lower the Inductor Assembly by press ing the Raise Lower Switch J in the DOWN Lower position 5 Press the Pump Speed Switch I in the UP On position ONCE to activate the Transfer Pump 6 Pr...

Page 181: ...Valve B OPEN Rinse Inductor Tank Swirl Valve E OPEN NOTE Before raising the Inductor Assembly the Chemical Inductor Tank must be in the LOCKED position Rinsing the Side Fill 1 Remove Fill Port cap 2 A...

Page 182: ...r supply connection to Solution Tank Fill Port 3 Turn fresh water supply ON 4 Rotate the Solution Tank Fill Valve in the OPEN position 5 When rinsing is complete turn fresh water supply OFF 6 Close th...

Page 183: ...lamp RINSE SYSTEM Your machine is equipped with a spin ball type Rinse System two rotating rinse balls located inside of the solution tank to easily and effectively rinse the solution tank solution pu...

Page 184: ...side console in the DOWN Close position 2 Press the Rinse Switch located on the side console in the DOWN position to rinse the solution tank NOTE A Rinse Mode Indicator is located on the Machine Displ...

Page 185: ...de console NOTE Ensure the Enable Rate Control Switch is in the OFF position 6 Press the Pump Speed Rate Switch located on the side console to increase solution pressure to desired PSI bar Rinse Mode...

Page 186: ...h is equipped with an indicator light and will illuminate when the corresponding Boom Solution Valve is OFF 4 Press the Master Spray Switch located on the Hydrostatic Drive Control Handle in the ON po...

Page 187: ...Machine Display Home Page Field Mode and will display current rinse mode status TANK or BOOM 3 Press the Manual MAN Rate Control Switch located on the side console 4 Press the Pump Speed Rate Switch l...

Page 188: ...m Marker res ervoir fill port 2 Fill reservoir to desired level with foam concentrate 3 Close fill cap when finished Foam Marker Operation 1 Ensure there is adequate amount of fresh water in the rinse...

Page 189: ...ted by operating the Air Pressure Regulator located on the Foam Marker Control Box Regulator air input comes from the air tank on the machine Pull the Air Pressure Regulator OUT and rotate the dial in...

Page 190: ...relieve system pressure Foam Marker Frequency and Concentration Settings Foam Marker frequency and concentration levels are adjusted through the Machine Display Refer to Machine Display in the Cab Sec...

Page 191: ...use as unused chemical may remain stored in the chemical tank s The concentrated chemical is extracted from the chemical tank where it is then sent to the in line suction strainer and then routed to t...

Page 192: ...wer are in the OFF Closed posi tion 2 Remove the Fill Port Lid located on top of the chemical tank and set aside 3 Pour product through fill port and fill chemical tank to desired level 4 Reinstall th...

Page 193: ...r to the provided label for valve handle orientation See following illustration 4 Rotate the Inlet Selector Valve s located near the bottom right hand side of chemical tank s to the FROM CHEM TANK pos...

Page 194: ...ate from the section keypad Press ENABLE and MAN to enable manual rate control through the rate controller NOTE When MAN is selected press the Pump Speed Rate Switches located on the side console to i...

Page 195: ...side console to the ON non illuminated position NOTICE Do not allow the Solution Pump to run continuously while the Boom Solution Valve Switches are off Failure to comply will generate overheating cau...

Page 196: ...cal tank s NOTE Refer to the Raven manufacturer s operation manual for information on injection pump calibration 2 Rotate the Inlet Selector Valve s located near the bottom right hand side of chemical...

Page 197: ...from contaminating the system With the Inlet Selector Valve s located near the bottom right hand side of chemical tank s in the OFF closed position remove cap and clean strainer screen periodically t...

Page 198: ...rinse the Injec tion Pump s This will allow fresh water from the rinse tank to flow through and flush the lines and pump s NOTE Refer to the provided label for valve handle orientation See following i...

Page 199: ...ve body 7 Remove Drain Hose from collection con tainer and place back into stored posi tion 8 Repeat steps to drain additional chemi cal tank if equipped using the corre sponding upper and lower tank...

Page 200: ...manufacturer s operation manual for calibration instructions 2 Ensure there is adequate amount of product in the dry box 3 Engage the parking brake 4 Start the engine 5 Press the Field Road Button loc...

Page 201: ...non illuminated position NOTE The Boom Solution Valve Switches are equipped with an indicator light and will illuminate when the corresponding Boom Solution Valve is OFF 9 Slowly move the Hydrostatic...

Page 202: ...lean off any large particles of dirt or debris from the intake screen Clean out Ports Clean out Ports are provided and should be opened and drained of material at the end of each application Two 2 Cle...

Page 203: ...e machine one or two miles per hour 1 6 to 3 2 km h faster or slower than intended can greatly change the pressure and droplet size Select nozzle spacing distance between each nozzle on the spray boom...

Page 204: ...The chemical manufacturer recommends that the chemical be applied at 20 gallons per acre GPA 187 liters per hectare l ha Joe knows that he can run his sprayer at 10 mph 16 km h across the field He ha...

Page 205: ...based on spraying water at 70 F 21 C English to Metric Conversion Gallons per Acre GPA x 9 354 Liters per Hectare l ha Gallons per Minute GPM x 3 785 Liters per Minute l min Metric to English Conversi...

Page 206: ...8 4 8 9 10 4 11 4 3 6 4 4 5 1 5 9 6 7 7 1 8 3 9 1 3 0 3 6 4 3 5 0 5 6 5 9 6 9 7 6 2 6 3 1 3 7 4 2 4 8 5 1 5 9 6 5 2 3 2 7 3 2 3 7 4 2 4 5 5 2 5 7 2 0 2 4 2 9 3 3 3 7 4 0 4 6 5 1 1 8 2 2 2 6 3 0 3 4 3...

Page 207: ...15 20 30 40 50 60 75 90 0 37 0 42 0 52 0 60 0 67 0 73 0 82 0 90 47 54 67 77 86 93 105 115 37 42 51 59 66 72 81 89 24 28 34 40 44 48 54 59 18 3 21 26 30 33 36 41 45 14 7 16 6 21 24 27 29 32 36 12 2 13...

Page 208: ...45 2 74 3 00 156 180 221 256 287 314 351 384 121 140 171 198 222 243 271 297 81 93 114 132 148 162 181 198 60 70 86 99 111 121 136 149 48 56 69 79 89 97 109 119 40 47 57 66 74 81 90 99 35 40 49 57 63...

Page 209: ...36 4 45 0 51 4 63 2 72 9 81 4 88 9 96 4 31 9 39 4 45 0 55 3 63 8 71 3 77 8 84 4 28 3 35 0 40 0 49 2 56 7 63 3 69 2 75 0 25 5 31 5 36 0 44 3 51 0 57 0 62 3 67 5 20 4 25 2 28 8 35 4 40 8 45 6 49 8 54 0...

Page 210: ...1256 1358 343 420 485 593 685 765 838 905 257 315 364 444 514 574 628 679 206 252 291 356 411 459 503 543 171 210 243 296 343 383 419 453 147 180 208 254 294 328 359 388 128 158 182 222 257 287 314 3...

Page 211: ...uring flow at given pressure Collect one nozzle s spray for one 1 minute in an adequately sized and marked container Verify that the collection equals or is close to the GPM l min for the nozzle press...

Page 212: ...ON 7 SPRAY SYSTEMS 7 76 Further Information Refer to the spray system console manufacturer s operation manual for complete operating and calibrating instructions troubleshooting tips and safety precau...

Page 213: ...maintenance NOTICE Pump repair and replacement should be performed by qualified service personnel only Replace with properly rated components Refer to your parts manual for further information NOTICE...

Page 214: ...Hydraulic Pump Package Type Premium hydraulic fluids containing high quality rust oxidation and foam inhibi tors are required Hagie Manufacturing Company recommends Mobilfluid 424 complying with ISO...

Page 215: ...lter housing cover before removing Using a 1 2 wrench remove the four 4 bolts located on top of the hydraulic return filter housing and set aside Remove cover and fill reservoir until oil level reache...

Page 216: ...at either the 3 or 6 o clock positions 5 Refill wheel hub with oil until satisfactory level is met 6 Reinstall plugs General Maintenance If your machine is going to sit unused for an extended period o...

Page 217: ...f any engine oil other than the recommended type or less than API CJ 4 specification will require the oil to be changed every 250 hours of operation Diesel Exhaust Fluid DEF Tier 4 Final Engines Engin...

Page 218: ...age DEF has a limited shelf life both in the machine s DEF tank and in storage containers The following conditions are ideal for maintaining DEF quality and shelf life during prolonged transportation...

Page 219: ...concentration If the DEF concentration is found to be inadequate outside of recommended specification 1 Drain the DEF tank 2 Flush tank with distilled water 3 Refill tank with new DEF 4 Recheck DEF co...

Page 220: ...of operation whichever occurs first Refill with soft water only as hard water contains minerals which break down the anti corrosion properties of the antifreeze Further Information Refer to the engin...

Page 221: ...and set aside 3 Fill tank to desired level 4 Reinstall the Fuel Fill Cap Air Conditioning Recharging the AC System The cab is equipped with an R 134A Air Conditioning System Recharge system with R 134...

Page 222: ...y of a standard air filter The Engine Air Intake is featured with a dual type air cleaner ensuring air entering the engine is as clean as possible The Engine Air Pre Cleaner located on the rear left h...

Page 223: ...ne pre filter open hood to access is an air restriction monitoring system that progressively and constantly indicates how much air filter capacity remains to aid in achieving best preventative mainten...

Page 224: ...rubbed gently with a brush NOTE When cleaning the cooling fins of the radiator oil cleaner or A C condenser with compressed air or water be careful not to damage the cooling fins which may impair cool...

Page 225: ...r further information NOTE Cummins recommends specific high performance fuel filters which will aid in achieving optimum engine performance and efficiency Refer to the engine manufacturer s operation...

Page 226: ...first 1 Remove the four 4 bolts on top of the Return Filter Housing located on top of the hydraulic oil reservoir and set aside 2 Remove Return Filter Housing cover and set aside 3 Remove and discard...

Page 227: ...acket 6 Using a 24mm wrench to hold the plug in place install new Charge Pump Filter NOTE Hand tighten filter until it makes contact with the o ring then tighten half a turn further 7 Turn the engine...

Page 228: ...ank Poly tanks are equipped with a Strainer Basket located in the top fill opening of the tank Inspect the Strainer Basket for debris before using the fill opening to fill the tank NOTE Only remove th...

Page 229: ...appropriate PPE while removing and cleaning the strainer screen Section Strainers If Equipped 80 Mesh Strainer Screens Section Strainers are located throughout each boom section and filter impurities...

Page 230: ...rainer and clean screen periodically to avoid dirt and debris from entering the system Cab Filters RESPA Cab Filter NOTE Replace the RESPA Cab Filter every 1 000 of operation or when cab pressure drop...

Page 231: ...tem and replacement filter for proper operation 8 Turn RESPA Filtration System ON stay ing clear of the open end of the filter housing 9 Ensure adequate airflow is blowing out of the empty filter hous...

Page 232: ...housing from the vent tube 3 Remove the four 4 Mounting Bolts two located on each side of access panel on the right hand side of cab and set aside 4 Carefully lower access panel filter assembly to th...

Page 233: ...UBRICATION Legs and Steering Grease Zerk Bank If Equipped Your machine may be equipped with Grease Zerk Banks located on the front side of each leg to lubricate the leg and steering grease zerks from...

Page 234: ...ar legs NOTE Initial greasing should fill the grease space until grease escapes the pressure relief valve between 40 80 psi 2 8 5 5 bar Lubricate the legs weekly When grease escapes the pressure relie...

Page 235: ...taches the boom to the transom every 50 hours of operation or as needed Boom Fold Lubricate the Boom Fold where the main boom section connects to the boom extension daily or as needed Boom Breakaway L...

Page 236: ...er Mount Assembly Lubricate the three 3 bearings on each Roller Mount Assembly daily or as needed NOTE Failure to keep the rollers properly lubricated may result in roller seizure NOTICE Failure to lu...

Page 237: ...grease zerks located on the left and right hand side of the Pivot Transom every 25 hours of operation or as needed Boom Adapter Lubricate the two 2 grease zerks on each Boom Adapter every 25 hours of...

Page 238: ...Visually inspect the Engine Drive Belt daily Check the belt for intersecting cracks See following illustration NOTE Transverse cracks across the belt width are acceptable Longitudinal cracks directio...

Page 239: ...uick or jerky movements can cause inaccurate values 6 Repeat the same sequence to 150 dry ft lbs and again to 400 500 dry ft lbs NOTE If the wheel turns during lug nut torquing lower machine to the gr...

Page 240: ...N PRESSURE OF THE TREAD ADJUST BEARING PLATES IS REQUIRED FOR PROPER OPERATION Figure A shows correct position of the tread adjust bearing plates and bolts as well as the outer leg Figure B shows the...

Page 241: ...he front wheels front W1 rear W2 at the wheel hub center line and record measure ments 6 Adjust the wheels until the front and rear measurements are equal W1 W2 7 Measure diagonally D1 and D2 and reco...

Page 242: ...1 9 16 Non AWS Machines Set tie rod assembly to match up with the bolt down hole located on the lower air bag plate Insert bolt and secure to the proper torque specification 17 AWS Machines Repeat St...

Page 243: ...is low check the bag for any punctures or leaks Contact your local John Deere dealer if assistance is needed Air Tanks Your machine may be equipped with two Air Tanks The Main Air Tank standard locat...

Page 244: ...nd on type of tire used and amount of load Spray Booms Nozzle Diaphragms At the beginning of each season remove each nozzle body cap A and inspect the diaphragm B for wear or fit Replace diaphragms ev...

Page 245: ...remove foam pad before cleaning to avoid sensor damage Replace foam pads as necessary Contact your local John Deere dealer for replacement Wiper Blade Do not allow the Wiper Blade to run on a dry wind...

Page 246: ...el NOTE Always wash machine thoroughly after applying liquid nitrogen As often as possible thoroughly wash the machine and apply paint to any place where the paint is light or missing For replacement...

Page 247: ...aulic Reservoir Level X Check Solution Line Strainer X Check Batteries X Check for Leaks Around the Machine X Drain Air Tanks Main Tank and Air Purge Tank X Check Windshield Washer Fluid Level X Wash...

Page 248: ...e Screen X Change Engine Drive Belt X Change A C Compressor Belt X Charge A C Compressor X Change Air Intake Filter Filter Minder X Clean Replace Solution Line Strainer X Clean Hand Wash Strainer X Ch...

Page 249: ...Oil Break in X Check Air Dryer Cartridge X Check Wheel Hub Oil Level X Clean Batteries X Check Tread Adjust Bearing Bolt Torque X Change Wheel Hub Oil X Change Engine Oil X Change Engine Oil Filter X...

Page 250: ...l X Replace RESPA Cab Filter X Change Radiator Coolant X Change Air Dryer Cartridge X Change Spray Nozzle Diaphragms and Tips X Exhaust Brake Service contact engine manufacturer X 120 132 Spray Boom S...

Page 251: ...es Com pletely clean and charge the batteries Coat the terminals with dielectric grease and store the batteries in a cool place above freezing 11 Thoroughly wash the machine and its attachments Touch...

Page 252: ...oir until no antifreeze comes out of lower hand wash outlet Close valve when finished 6 Press and hold the Hand Wash Foot Pedal located along the left hand lower handrail until no antifreeze comes out...

Page 253: ...nterized prior to storage fill hand wash reservoir with fresh water and drain before use 7 Thoroughly clean the machine and its attachments 8 Perform all recommended services as instructed elsewhere i...

Page 254: ...k Never load or unload the sprayer with solution in the tank Stopping the sprayer on trailer ramps may result in the sprayer to tip over CAUTION Do not operate the machine at speeds exceeding 20 mph 3...

Page 255: ...a proper lookout and maintain con trol of the machine 9 Do not drive under trees bridges wires or other obstructions unless there is ade quate clearance 10 Use extra care before entering or exiting a...

Page 256: ...ler from moving 4 Lower the trailer ramps and set the ramp spacing for the machine s tread width setting 5 Carefully release the securement restraints 6 Have an attendant help guide you off of the tra...

Page 257: ...int Containment Ring 4 Connect air supply to jack 5 Tap air supply handle and slowly insert jack into Lifting Point Containment Ring 6 Once jack is fully seated into the Lifting Point Containment Ring...

Page 258: ...ecautions Failure to comply may result in injury or equipment damage Do not unfold boom extension when main boom is in cradle Do not operate machine with one boom wing out of cradle and the other boom...

Page 259: ...l into the attachment 4 Ensure the Attachment Hooks are high enough to clear the Mounting Pins 5 If necessary lower the machine by rotat ing the corresponding Air Suspension Valves located on the left...

Page 260: ...ution Connection Foam Marker Connection If Equipped NORAC Connection If Equipped Air Suspension Valves Located on the left hand front air bag Typical View Left Hand Right Hand Solution Connection Loca...

Page 261: ...ansom Switch located on the Hydrostatic Drive Control Handle in the UP position to raise the boom until the Attachment Hooks fully engage NOTE Press and hold the Transom Switch only until the Attachme...

Page 262: ...nd must be level to help prevent the attachment from falling over Level ground will also minimize stress on the frame of the attachment when in storage Is there enough space The attachment needs to be...

Page 263: ...d the corresponding Left and Right Boom Switches located on the Hydrostatic Drive Control Handle in the UP position to remove boom wings from cradles 2 Press and hold the corresponding Left and Right...

Page 264: ...hand front air bag in the COUNTER CLOCKWISE Deflate position 7 Ensure the Boom Solution Valve Switches located on the side console are in the OFF position 8 Disconnect the Solution Foam Marker if equi...

Page 265: ...Control Handle in the DOWN position and slowly lower the boom transom assem bly until Attachment Hooks clear the Mounting Pins Solution Connection Located on the front right hand side of machine Typic...

Page 266: ...he Multi Coupler Receptacle 14 Rotate the NORAC Hand Valve if equipped located on the left and right hand level cylinders in the CLOSED clockwise position 15 If no other attachment is going to be inst...

Page 267: ...leg with a foot on the bottom and a hex bolt in the top hole of the leg to secure it from sliding off as well as a snap lock pin in the hole located directly below the bracket to maintain it s positio...

Page 268: ...tuation e g boom height ground level etc Adjust in the same manner as previously described 6 Reverse steps to store booms stands in travel position AIR SUSPENSION EXHAUST Air Bags The Air Suspension E...

Page 269: ...and increase pump life The water pump is also equipped with an internal pressure switch for on demand use when the Left Hand Right Hand Air Suspension Valves Located on the left hand front and rear ai...

Page 270: ...ng the Hand Wash Reservoir NOTE Hand Wash Reservoir Capacity 4 gallons 15 L Remove fill cap from the Hand Wash Fill Port located near the ladder and set aside Pour fresh water down the fill port open...

Page 271: ...s located on each side of top hood Press and hold the Hood Switch located ahead of rear hood above the radiator screen in the LEFT position when fac ing rear of machine Release Hood Switch when hood h...

Page 272: ...to Engine Starting provided in the Engine and Drive Systems Section elsewhere in this manual for information on jump starting the machine TALL CROP PACKAGE INSTALLATION If Equipped NOTE Ensure correc...

Page 273: ...ts and bolts are loose 4 On opposite side of machine remove previously installed Securement Pins from Hanger Pins 5 Lift panel and align hole openings with Hanger Pins Attach by reinserting the Secure...

Page 274: ...ch support hook NOTE Ensure belly shield nuts and bolts are loose 4 Repeat Steps 2 3 to install Panel 5 ensuring belly shield nuts and bolts are loose 5 Install Hanger Pins along side of Panels 4 and...

Page 275: ...d bolts in the same man ner To Assemble Install Brush Curtain 10 Place Curtain Mounting Bracket bend side up beneath edge of Brush Curtain aligning the pre drilled holes on each 11 Arrange Curtain Sup...

Page 276: ...Repeat process to secure the remainder of the assembly ensuring that the notches of Curtain Support Strips adjoin together 15 Install the assembled Brush Curtain onto the previously installed Hanger P...

Page 277: ...shown in the following illustration 20 Reinstall hairpin and Bent Pull Hitch Pin onto each hood bracket 21 Belly Shield and Brush Curtain installa tion complete Securement Pin Installed into Hanger Pi...

Page 278: ...e the hanger pin hole opening is facing toward the length of the bracket 4 Attach Brush Guard Rail to left hand cross member by installing 4 Anchor Bolts through the top and bottom of the Mounting Bra...

Page 279: ...n in the following photo Tighten bolt with a 9 16 wrench 8 Using a tape measure ensure the dis tance from the outer edge of the right and left hand cross member support tube to the inner edge of the h...

Page 280: ...distance 11 Repeat Step 15 on opposite side ensur ing 24 61 cm distance 12 Once proper distance is achieved hand tighten top and bottom Anchor Bolts of each center Brush Guard Rail 13 Starting at the...

Page 281: ...and tighten with a 1 2 wrench 2 Install support hook into the correspond ing hinge bushing located beneath the front end of machine near tread adjust bolts 3 Install support hook into hinge bushing on...

Page 282: ...Slide Crop Divider Mounting Plate beneath leg plate as shown in the fol lowing photo 4 Align Leg Mounting Bolt and Crop Divider Mounting Plate holes and rein stall previously removed bolts tightening...

Page 283: ...lts and tighten with a 33 mm socket air wrench Refer to Service Bolt Torque provided in the Maintenance and Storage Section elsewhere in this manual for further infor mation 4 Perform Steps 1 3 to ins...

Page 284: ...t and tighten with a 5 16 hex wrench NOTE Repeat for each adapter assembly location around the wheel hub 10 Install remaining 1 4 bolt tighten with 3 8 wrench and nut tighten with 7 16 wrench 11 With...

Page 285: ...center of wheel cover ensuring the hole openings of each are properly aligned 14 Install 1 4 bolt through ring and wheel cover tightening with a 3 8 wrench Wheel cover installation complete Hub Cap R...

Page 286: ...screen Faulty radiator cap Fan malfunction Faulty thermostat Low coolant level Reduce load Remove foreign material and clean all items Replace radiator cap Check fan speed Replace thermostat Refill to...

Page 287: ...act your local John Deere dealer for assistance Machine will not move in either direction Engine speed too low Oil level in hydraulic reservoir too low Clogged pressure filter Hydrostatic System failu...

Page 288: ...han AWS shutoff speed Sensor or valve malfunction This is left up to the operator s discretion Contact your local John Deere dealer for assistance AWS System inoperable machine will only move at slow...

Page 289: ...Ladder 5 10 Lifting Your Machine 9 3 Machine Display 3 28 Modular Injection System 7 54 Operator s Station 3 5 Pressure Washer 5 11 Product Warranty 1 2 Quick Tach System Spray Booms 9 5 Reversible Fa...

Page 290: ......