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HC3 Owner’s Manual 

12/11/2013 

32 

Assembly and Parts, Cont. 

Drive End Cap Assembly 

 

Figure 18: Drive End Cap Assembly 

 

Part # 

Description 

Quantity 

90802 

Screw, self-tapping 

90217 

Drive Motor 

93891 

1/4-inch Hex Nut 

93238 

Drive Gear 

90809 

Screw, self-tapping 

93219 

Piston Slide Cam Cover 

93217 

Piston Slide Cam 

93583 

Drive End Cap 

54202 

Piston Slide 

10 

90818 

Screw, self-tapping 

11 

93601-JG 

Brine Valve Housing Assembly 

12 

90821 

O-Ring 

13 

54502KIT 

Magnet Disk Assembly 

14 

90828 

O-Ring 

15 

93808 

O-Ring 

16 

53322 

Drive Piston Assembly (includes 93839 Drain Gasket) 

17 

93839 

Drain Gasket 

 

95301T-JG 

Drive End Cap Assembly (all of the above parts except 1, 2, and 13) 

 

 

95302T-BWO  Drive End Cap Assembly-Backwash Only (all of the above parts 

except 1, 2, 10, 11, 12, and 13) 

 

 

53525 

Drive Piston Retrofit Kit (only parts 9 and 16) 

 

Summary of Contents for Hydroclean HC3

Page 1: ...O OW WN NE ER R S S M MA AN NU UA AL L A AN ND D I IN NS ST TA AL LL LA AT TI IO ON N G GU UI ID DE E V VE ER RS SI IO ON N 2 2 4 4...

Page 2: ...is warranty does not cover any labor or service call costs incurred with respect to the removal and replacement of any defective part s Hague Quality Water International will not be liable for nor wil...

Page 3: ...ce Information 9 Precautions 10 Installation Steps and Start Up Procedures 11 Bypass Valve 14 Blending Valve 15 Setting and Using the Controller 15 Service Settings 16 HC3 1NF Replenishment Procedure...

Page 4: ...manual is for installation operation and maintenance of the following water conditioning and filter appliance models Softeners Filters HC3 25 HC3 48 HC3 2IF HC3 1NF HC3 25CX HC3 64 HC3 1CF HC3 1MMF H...

Page 5: ...ge particles are present in the water supply the appropriate Hague filter can eliminate this problem See Filter Specifications 6 The appliance may be disinfected with 5 25 sodium hypochlorite which is...

Page 6: ...therwise some values may not be available Service Settings Mode is intended for use by qualified service personnel Customer Setting Mode Includes setting the time of day the regeneration time and the...

Page 7: ...and the Select button for about five seconds while Service Setting is displayed 2 To program Customer Settings press and hold the Display button for about five seconds while Customer Setting is displ...

Page 8: ...te Whenever you experience an electrical outage check your controller for the correct time Make any necessary corrections Step 2 Set Regeneration Time Display reads Reg Time followed by the current re...

Page 9: ...ot remove this type of iron If the water supply contains ferrous iron a commercially available resin bed cleaner should be used every six months Follow the instructions on the container Water Pressure...

Page 10: ...et of the appliance to the inlet of the water heater Do Not 1 Do not install if checklist items are not satisfactory See Checklist Before Installation 2 Do not install if the incoming or outlet piping...

Page 11: ...Figure 3 as a guide The diagram in Figure 3 applies to basement slab crawl space and outside installations G For most installations install the appliance after the pressure tank and any water filter a...

Page 12: ...Maintain a minimum of 2 inch 5 cm between the overflow line and the flood level rim of the waste receptor to prevent back siphoning The gravity line cannot be run overhead Step 6 Connect Drain Line T...

Page 13: ...cally refill the correct amount of water into the brine tank B Ensure that the bypass valve is in the Service position C Ensure that the salt dosage is set as recommended for the application D Initiat...

Page 14: ...fy soft water G Place the cover on the cabinet Bypass Valve The bypass valve can isolate the appliance should the appliance malfunction or leak It can also permit the use of untreated water for wateri...

Page 15: ...d or radium reduction the blending valve must remain in the fully closed position at all times Setting and Using the Controller The controller must be set up correctly for the appliance to perform pro...

Page 16: ...003 to 999 Grains 00000 to 99999 mg L This is the actual hardness reading and is not compensated for iron and or manganese Iron ppm 00 Amount of iron in parts per million of the water that was tested...

Page 17: ...by qualified service personnel to set the model number No or Yes Has no effect on the function of the appliance When you press the Display button at Filter the values are saved and the controller retu...

Page 18: ...ins salt lb grams salt kg 17 800 4 1153 1 8 17 800 4 1153 1 8 24 500 5 5 1588 2 5 33 500 7 5 2171 3 4 44 600 10 2890 4 5 73 700 16 5 4776 7 5 4 Salt Setting Backwash 1 minutes 0 0 0 0 0 0 Brine Rinse...

Page 19: ...e Water A Turn off the water to the appliance B Open a tap to depressurize the appliance C Close the tap D Remove the screws that secure the bypass Step 2 Remove Water From Media Tank A Remove the con...

Page 20: ...clean B Replace the control valve Caution Do not overtighten the control valve Step 6 Check for Leaks A Turn on the water to re pressurize the appliance B Check for leaks C Fix any leaks Step 7 Backw...

Page 21: ...mg L 9 1 ppm mg L x Gallons per day for one person 75 gallons 284 L 75 gallons 284 L ppm per person per day ____ ppm mg L 682 5 ppm mg L x Number of people in household ____ people 3 people Daily ppm...

Page 22: ...e filter Examine the inlet piping to make sure the pipe is not plugged with lime or iron If the piping is plugged it must be cleaned or replaced Figure 7 Iron Filter and Potassium Permanganate Feeder...

Page 23: ...s on the potassium permanganate container Step 5 Set Air Check Draw Tube A Allow the water to be drawn out of the feeder until the air check draw tube sets and then let the feeder tank refill to the r...

Page 24: ...Adapter 2 90254 3 4 inch 1 inch Copper Adapter optional 90258 1 inch Copper Adapter optional 90256 3 4 inch PVC Adapter optional 5 90251 Bypass Nut 2 6 54550 5 Button Controller 1 7 93245 Transformer...

Page 25: ...4 54007 Support Panel BT 1 5 C0700A Cabinet Overflow 1 6 54008 Brine Well 1 7 54009 Grid Plate 1 8 54003 Cabinet 1 54509 Entire Assembly all of the above parts Part Description Quantity 1 BT2450 24 i...

Page 26: ...13 Potassium Permanganate Feeder P N PT1424 Part Description Quantity 1 BT055 Brine Tank Cover 1 2 BT1833 HWC Brine Tank 1 3 C0700 Overflow Fitting 1 4 93811 26 5 Air Check Draw Tube Assembly 1 5 C080...

Page 27: ...ermo Tank 8 x 44 MT948 Thermo Tank 9 x 48 MT1047 Thermo Tank 10 x 47 MT1054 Thermo Tank 10 x 54 MT1252 Thermo Tank 12 x 52 MT1465 Thermo Tank 14 x 65 4 CAS 820 1 inch Riser HC3 Special Series CAS 822...

Page 28: ...3838 I O Adapter O Ring 2 7 54600 Bypass Valve Assembly 1 8 95301T JG Drive End Cap Assembly 1 95302T BWO Drive End Cap Assembly Backwash Only 9 90828 Small End Cap O Ring 1 10 53201 Pilot O Ring 1 11...

Page 29: ...ston is a concave seat area that must be free of defects such as nicks indentations or debris This seat area ensures a leak free seal for the static O Ring on the Brine Piston If any defects are detec...

Page 30: ...also includes items 2 15 1 2 90827 O Ring 1 3 90222 Blending Dial 1 4 90252 Cap Blending Dial 1 5 90802 Screw 5 6 90812 Tubing 4 0 inch 1 7 90226 Test Port Valve 1 8 90828 O Ring 2 9 90264 O Ring 1 10...

Page 31: ...ent improper upside down assembly Do not force the connector past the stops 54320 Plastic Turbine Axle Sits on a ridge in the Main Control Valve side of the outlet stream of the Bypass Valve Assembly...

Page 32: ...am 1 8 93583 Drive End Cap 1 9 54202 Piston Slide 1 10 90818 Screw self tapping 2 11 93601 JG Brine Valve Housing Assembly 1 12 90821 O Ring 1 13 54502KIT Magnet Disk Assembly 1 14 90828 O Ring 1 15 9...

Page 33: ...al or face seal The O Ring sits in a groove in the End Cap This groove must be free of defects such as pits or scratches and also free of debris The smaller diameter seal is accomplished with an O Rin...

Page 34: ...pressed flush into the opening in the valve If the Throat is removed it must be replaced with a new one 53224 Injector Nozzle with Over Mold Gasket Together with the Injector Throat creates the vacuu...

Page 35: ...sure that the O Ring stays in the groove in the End Cap If misaligned the O Ring can become pinched and leak H2086 Drain Line Flow Control The Drain Line Flow Control DLFC maintains a constant plus o...

Page 36: ...parts 1 9 1 93521 1 1 inch I O Adapter Assembly not shown 93521 BWO 3 4 inch I O Backwash Only Assembly not shown 93521 1 BWO 1 inch I O Backwash Only Assembly not shown 2 90802 6 X 5 Screw self tappi...

Page 37: ...sembly and Parts Cont Safety Shutoff Assembly Figure 22 Safety Shutoff Assembly Part Description Quantity 1 54226 Safety Shutoff See Figure 23 1 2 56018 Float 1 3 54160 Air Check Draw Tube 1 54625 Ent...

Page 38: ...moved from the elbow body Parts must be reassembled exactly as shown to function properly When connecting the 3 8 inch poly tube first assemble the nut gripper and retainer sleeve on the tubing Then i...

Page 39: ...r hardness has increased Re test the water and re enter a new setting number Not metering water Flow should be indicated with water usage If no flow see below Blending dial is open Make sure blending...

Page 40: ...Sticking brine refill valve Remove valve Check for obstruction and remove Not regenerating in proper sequence Magnet disk defective Replace magnet disk Defective controller Replace controller Salty wa...

Page 41: ...rop 9 34 10 5 40 10 38 12 45 16 60 18 5 70 Pressure Drop in psi bar normal flow rate gpm L min 7 8 6 0 54 22 7 7 2 6 0 50 22 7 7 6 6 0 52 22 7 7 3 9 0 50 34 1 8 5 12 0 59 45 4 11 14 0 76 53 0 Pipe siz...

Page 42: ...inch cm 16 x 27 41 x 69 11 x 11 28 x 28 11 x 11 28 x 28 11 x 11 28 x 28 Brine or solution tank size inch cm 16 x 21 41 x 53 NA NA NA Brine or solution tank capacity lb kg 5 2 3 KMnO4 NA NA NA Water v...

Page 43: ...Notes...

Page 44: ...SA 2013 53120 RV1213 Ver 2 4 HC3 has these third party listings Tested and certified by WQA according to CSA B483 1 Hague Quality Water International 4343 S Hamilton Rd Groveport OH 43125 Phone 614 83...

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