Haigh Quattro Vanguard Original, Manual

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Page 4: ...ecification 10 About the Quattro macerator 10 How the Quattro works 11 The pulveriser 11 Technical diagram 12 Specification 13 OLED panel chart 15 Identification of the symbols and indicator lights 15...

Page 5: ...ternal 34 Lid internal 35 35 Top assembly of cabinet 36 Main pump removal diagram 37 Mechanical assembly removal diagram 38 Mechanical assembly servicing diagram 39 Plumbing diagram 40 Plumbing parts...

Page 6: ...ent and must be available for use by the owner service engineer as required It must be available during the life of the equipment and passed to any subsequent owner user if the equipment is sold or tr...

Page 7: ...allation is being used Relevant sections of this manual may be printed from the manual on the CD that accompanies the machine In addition to these general safety instructions you must observe the spec...

Page 8: ...familiar with the relevant codes of practice or standards which are applicable to the country of installation Preliminary operating advice All instructions located directly on this machine must be ob...

Page 9: ...studying the manual thoroughly Work on the machine must only be carried out with the machine stopped and electrical power supply turned off at the isolator switch Pumps or assemblies which convey or...

Page 10: ...can be personalised to each healthcare setting CSA model variants are Foot pedal open manual soft close Hands free open and close automatic Deodoriser disinfectant rinse cycle Night mode RFID Lock Un...

Page 11: ...rnal microprocessor If a problem occurs cycle termination devices end the cycle of operation and the respective warning or fault light will illuminate For operation refer to the indicator panel This m...

Page 12: ...Page 12 Technical diagram...

Page 13: ...ow indicator stub to the drain Ensure any discharge is visible Direction of rotation for macerator motor Single phase machines are supplied with the correct rotation Isolator For single and three phas...

Page 14: ...e position of the drain in relation to the macerator and the requirements of the hospital this will be agreed during installation Cycle Time seconds Water usage US gallons Water usage Litres Solo dB V...

Page 15: ...t red Machine indicating fault Call for service engineer Please quote fault code when calling see page 48 Indicator light blue Machine in night mode Water filling Rising until the tank is full Illumin...

Page 16: ...he foot pedal 6 Load the machine MAXIMUM load for this machine Disposable bedpans ONE Urine bottles ONE Wash bowls ONE DO NOT exceed this maximum loading 7 Press the foot pedal to close the lid DO NOT...

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Page 18: ...ids movement is interrupted and it then reverses to the fully open position if able to do so CAUTION Do not attempt to manually close or open the lid when stationary or during automatic operation this...

Page 19: ...of 11pm to 4am however the setting could be changed to suit whatever times you think are suitable for you Speak to your facilities estates team if you require this If any further advice is required co...

Page 20: ...steps 1 Fit the funnel bracket to the left hand side of the machine 2 Secure the bracket by tightening the two thumb screws 3 Place the funnel on the bracket in a tilted position 4 Lower funnel into p...

Page 21: ...ctions Never allow the pump to run in a dry condition Cold water supply Quattro is designed to operate on a minimum water flow rate of 1 5 US gallons per minute 5 5 litres min The supply into the cist...

Page 22: ...oduced then the maximum length would reduce to 2 5m Minimum size of waste pipe 50mm Connect the machine to the drain using the minimum number of long radius swept bends Use long radius or swept bends...

Page 23: ...pipe run is preferable but if necessary any change of direction must be kept to a minimum with an overall length run of two metres However if you need to exceed this length please contact Haigh for f...

Page 24: ...onal Electrical Code regulations Appropriate National Electrical Code approved cables have been used The appliance is connected to a protective ground connection via the ground terminal and identified...

Page 25: ...ration Undo the carton lift the lid to periodically rotate the impeller by hand to prevent the mechanical seal seizing Re seal the carton after doing this Industrial gloves must be worn when working o...

Page 26: ...ess the central fixing down bolt 4 Remove the central fixing down bolt Floor Bracket Fastener Details Type hexagonal Head 13 A F Size M8 x 20mm 5 Replace the control box and remove the machine from th...

Page 27: ...derneath until the floor locating bracket locates in the two guide slots in the runners 6 Secure the machine and connect services Replace the mounting base bolt under the motor to secure the machine i...

Page 28: ...s been securely bolted down Clean off any accumulated surface dust and dirt Check inside the machine and surrounding area for tools fasteners rubbish or other foreign objects and remove them according...

Page 29: ...orrectly Check that the drain block pressure switch tube is clear of water Check and clean solenoid filter or replace Mechanical Check wear on the hopper cutter ring impeller Check that the impeller i...

Page 30: ...ith the same cleaning solution Lubrication The machine is designed for minimum maintenance The clip bushes used in this machine must not be lubricated Apply anti seize compound if indicated The motor...

Page 31: ...carried out by a qualified person Ensure appropriate protective equipment is worn ALWAYS isolate the machine from mains electrical supply before servicing Isolate the water inlet to the pump at the se...

Page 32: ...Page 32 General assembly...

Page 33: ...tting 1 9 901 114356 Frame Top Plate Assembly 1 10 906 111694 Inlet Plumbing Assembly 1 11 907 110942 Drain Outlet Assembly 1 12 902 111567 Pulveriser Head Assembly 1 13 901 113409 Foot Pedal Assembly...

Page 34: ...793 Lid Closed Microswitch Assembly Vanguard Enhanced Only 1 4 901 111587 Lid Seal Assembly 1 5 901 107162 Screw 6 6 901 111600 Striker Assembly 1 7 901 111421 Striker Seal included with Striker Assem...

Page 35: ...Assembly 1 4 901 111547 Latch Packer 1 5 901 114341 Lid Plate 1 6 901 111587 Lid Seal Assembly 1 7 900 013486 Spray Vent 1 8 900 013522 Screw M5x16 SCKT CSK HD 1 9 901 111288 Spray Inlet 1 10 902 111...

Page 36: ...Page 36 Top assembly of cabinet Item Part number Description Qty 1 902 110877 Cabinet Top 1 2 901 111006 Hopper Top Seal 1...

Page 37: ...Page 37 Main pump removal diagram 3...

Page 38: ...Page 38 Mechanical assembly removal diagram 3 4 5 6...

Page 39: ...bly 1 6 901 111266 Motor Hinge Plate 1 7 910 014614 Motor 120V 1 60Hz 1 8 901 111578 Speed Sensor 1 9 901 013924 Water Thrower 1 10 901 114580 Anti vibration pad 2 11 901 111568 Sealed Screw 4 12 728...

Page 40: ...Page 40 Plumbing diagram...

Page 41: ...1 902 013945 10mm x 8mm Reducer 1 12 902 111626 HPR Solenoid Assembly 1 13 901 110425 Manifold 1 14 901 013727 Stem Elbow 8 x 8 1 15 902 108636 Reducing Elbow 8 6 1 16 632 000139 Tube 6 x 4 JG LLDFE 2...

Page 42: ...02 030154 A7 Overload Device 4 0 6 2A 1 4 106 031088 A5 Relay 1 5 100 031012 Grey Terminal 1 6 130 031012 End Cover 1 7 127 031012 Fused Terminal 15A 1 8 113 031099 A3 Fuse 12A HBC 20mm x 5mm Dia 1 9...

Page 43: ...Page 43 Wiring diagram single phase 1 PHASE MOTOR 120 VOLTS 1 PHASE PUMP MOTOR 120 VOLTS...

Page 44: ...afety Monitoring n a Unlatched Micro switch Safety Monitoring 902 107552 Lid Release Solenoid Lid Release 901 113188 Lid Opening Motor Lid Open Close n a Hinge Fully Open Micro switch Lid Open n a Hin...

Page 45: ...ve the vent clean it and replace it The jet gap must be the same around its circumference If the problem is with the pump you will require an exchange unit for this part Lid seal is leaking Check that...

Page 46: ...water leakage The pulveriser or pump mechanical seal is leaking Fit a new mechanical seal in the main assembly or if the pump is leaking exchange this for a new part The plumbing is leaking Investigat...

Page 47: ...n in line valves not operating correctly Clean or replace as required Never use a reactive chemical drain block clearer within the machine as it will damage the seals F7 Cistern fails to replenish wit...

Page 48: ...tuator Current monitoring an object has been detected that would interfere with the lid closing F13 Logged Only Latch Actuator Current monitoring an object has been detected that would interfere with...

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