Hainbuch mandoteX, Installation Manual

Page 1: ...Installation manual mandoteX Clamping device adapter suitable for MANDO G211 MANDO T211 MANDO T212 for assembly to a machine adapter...

Page 2: ...General information 18 3 2 Operating conditions 19 3 3 Power specifications 20 3 4 Type designation 20 4 Structure and function 21 4 1 Overview and brief description 21 4 2 Optional Accessories 22 4 2...

Page 3: ...clamping device with clamping device adapter 46 7 2 3 Disassembly of the clamping device adapter from the mandrel 47 7 2 4 Disassembly of the adapter from the mandrel MANDO G211 48 7 2 5 Disassembly o...

Page 4: ...mping device It is assumed that the reader is familiar with standard procedures such as cleaning the mounting surfaces 1 2 Explanation of symbols Safety instructions Safety instructions are indicated...

Page 5: ...no liability for damage due to Failure to follow the instructions in the manual Non intended use Deployment of untrained personnel Unauthorized conversions Technical changes Use of non approved spare...

Page 6: ...y of the operating manual to third parties dupli cation in any form including excerpts as well as ex ploitation and or communication of the content are not permitted except for internal use without wr...

Page 7: ...alfunction or total failure they can also impair safety Only use manufacturer s original spare parts Only purchase spare parts from authorized dealers or direct from the manufacturer Addresses are in...

Page 8: ...mplementation of the devi ce Note in particular that the status scans of the machine must be adjusted to the respective product DANGER Risk of injury due to thrown out parts Incorrect machine settings...

Page 9: ...e applicable regulations are capable of executing the tasks assigned to them and of recognizing and avoi ding possible hazards on their own Hydraulic specialist The hydraulic specialist has been train...

Page 10: ...ase of applicati on contractually agreed between the producer deliver er and the user as well as such cases of application described in the product description which are also in accordance with the te...

Page 11: ...e device Follow the instructions that have been posted in the work area Always wear For all tasks always wear Protective work clothing is tight fitting work clothing with low resistance to tea ring wi...

Page 12: ...ce in a machine tool In each case the residual risks that have been determined based on a risk analysis of the machine must be specified by the customer Follow the safety instructions listed here and...

Page 13: ...eated Do not attach lifting gear in projecting com ponents Only use approved hoists and sling gear with sufficient bearing capacity Do not use rope and belts that are torn or frayed Moving parts WARNI...

Page 14: ...accuracy Missing changing parts WARNING Danger of injury due to missing changing parts When operating the clamping device without changing parts segmented clamping bushing clamping heads work piece en...

Page 15: ...of injury Never reach for the clamping device while the spindle is rotating Before starting to work on the mandrel make sure the machine spindle cannot be put in motion WARNING Risk of injury Falling...

Page 16: ...ws being accelerated out of the device Screws and stud screws radially attached to the product can be accelerated out of the devi ce and cause severe injuries At the product radially mounted screws an...

Page 17: ...ions cited be low If environmentally harmful substances should inadvertently get into the environment initiate suitable measures immediately If in doubt notify the responsible municipal authority abou...

Page 18: ...9 131h4 25 mm 116 6xM8 Mounting screws mandoteX Screws suitable for Scope of delivery Order no MANDO T211 size 0 3 3 x M8x30 1 3 x M8x45 1 11084 0001 MANDO T211 size 4 MANDO T212 size XXS 2 3 x M8x35...

Page 19: ...ata label on the product as sembly drawing must be observed and may not be modified by the operator 3 2 Operating conditions Environment Specification Value Unit Temperature range 15 65 C Mechanical a...

Page 20: ...nes with the same power speci fications Information on maximum clamping force and drawtu be force is provided on the clamping device and the adapter If the power values become unreadable through the a...

Page 21: ...r by the clamping device adap ter and additional mounting screws according to MANDO size Connection of the clamping device adapter and the MANDO over the fit H4 h4 of the flange to the cente ring fit...

Page 22: ...ee and precise function of HAINBUCH clamping devices is only ensured when using original HAINBUCH segmented clamping bushings Lubricating grease and grease gun are required for cleaning and preservati...

Page 23: ...in such a manner that it is located above the center of gravity Carefully lift and see if the load tilts If ne cessary change the attachment Transport For transport always use a suitable clamping mea...

Page 24: ...The adapter is packed vertically and has threa ded holes Lifting eye bolts can be screwed into these threaded holes To safely lift the adapter out of the package it must be hooked into a crane depend...

Page 25: ...irtight and packed in cartons See the Technical Data section for the specific weight of the re spective sizes Handling packaging materials Dispose of packaging materials in accordance with the respect...

Page 26: ...umidity max 60 For storage periods longer than 3 months Check the general condition of all parts and the packaging at regular intervals Touch up or re apply anti corrosion agents as needed Subsequent...

Page 27: ...also the mating surfaces see Mainte nance The ex works wetting of the plate surfaces and the clamping element is only corrosion protection It s not functionally lubricated The insertion of lubricant...

Page 28: ...present on the machine tool 6 2 1 Preparations The total weight of the clamping device consisting of machine adapter drawtube adapter clamping device adapter and MANDO depends on the size and can be a...

Page 29: ...nted clamping bushing workpiece end stop there is a higher danger of crushing injuries due to the stroke of movable components of the clamping device Increased danger by uncontrolled initiation of the...

Page 30: ...of injury due to vertical suspended spindle Bending into the machine work are when as sembling overhead can cause severe head in juries Secure components prior to overhead as sembly For assembly on a...

Page 31: ...ing device adapter it must be disassembled partly NOTE Do the assembly of the clamping device adap ter to the mandrel not in the area of the machi ne but on the work bench Fig 7 NOTE The required cyli...

Page 32: ...For the assembly of the adapter M to the mandrel MANDO G211 the following steps are to te done Fig 9 1 Screw the threaded adapter M1 clockwise into the rear side of clamping device until the edge and...

Page 33: ...ng the angle s position NOTE Do the assembly of the clamping device adap ter to the mandrel not in the area of the machi ne but on the work bench Step 1 For the assembly of the bayonet adapter to the...

Page 34: ...ce adapter to the mandrel the cylindrical screw F will not longer be needed Keep the screws F for a possible disassem bly of the clamping device adapter adapter from the mandrel 2 Put the flange of th...

Page 35: ...ghtening torque NOTE Mark label the now assembled shorter screws E1 for the later alignment in the assembled condition The flange of the clamping device adapter is assemb led to the clamping device St...

Page 36: ...amping device constitute a uniform gap Fig 17 NOTE Too small covering of the bayonet connection can destroy the components Note the correct setting If the threaded adapter D can not be easily coupled...

Page 37: ...essure to minimum Step 1 For the assembly of the flange A to the machine the following steps are to be done Fig 19 1 Put the machine adapter A on the machine spind le 2 Screw in the cylindrical screws...

Page 38: ...threaded adapter D until the adjus ting dimension X of 1 5 mm is reached NOTE By this the release stroke for the clamping de vice assembled to this machine adapter is limi ted to 1 5 mm Fig 22 3 Turn...

Page 39: ...clamping device must inter vene to the bayonet of the machine adapter 2 Put the mandrel with the pre assembled clamping device adapter on the machine adapter see fig 3 Lock the clamping device by tur...

Page 40: ...ator for concentricity on the clamping cone of the clamping unit and check the concentricity 4 Adjust the mandrel by using a rubber mallet in such a manner that the dial indicator shows the va lue 0 0...

Page 41: ...the mandrel Repeat the adjusting WARNING Risk of injury Tools and gages that are thrown out of the ma chine can cause injury Remove all tools and gages from the working area of the machine before the...

Page 42: ...ed clamping devices If in doubt contact the manufacturer Ensure the following points prior to each installation and start up of the clamping device All cylindrical screws of the clamping device must b...

Page 43: ...e posi tion can cause severe injury Only do the controlling of the stroke position with assembled changing parts Only run the machine in set up mode or jog mode Do not reach into moving parts or handl...

Page 44: ...Safeguarding against restart DANGER Life threatening danger if restarted without authorization When disassembling there is danger of the energy supply being switched on inadvertently This poses a lif...

Page 45: ...spindle always use a suitable mounting aid 7 2 Disassembling the clamping device 7 2 1 Assembly of the changing parts Caution Risk of injury The clamping device MANDO G211 T211 and or MANDO T212 is o...

Page 46: ...following steps are to be done 1 Move the drawtube of the machine into front end position Fig 26 2 Loosen and remove the longer cylindrical screws E2 3 Unlock the clamping device by turning it clockwi...

Page 47: ...d the clamping device must not be aligned at a re assembly For the disassembly of the clamping device adapter from the mandrel MANDO G211 T211 MANDO T212 the following steps are to be done NOTE Lubric...

Page 48: ...he mandrel MANDO G211 5 x NOTE The disassembly of the adapter from the man drel MANDO G211 is not done on the machine but on the workbench For the disassembly of the adapter M from the man drel MANDO...

Page 49: ...ed adapter A out of the ma chine spindle and place it safely 4 Loosen and remove the cylindrical screws B 5 Remove the flange of the machine adapter from the machine The machine adapter is disassemble...

Page 50: ...n cluded then recycle disassembled components NOTE Improper disposal causes environmental damage Lubricants and other auxiliary materials are subject to treatment as special waste and should only be d...

Page 51: ...tions for reaching the concentricity and perpendicularity tolerances Clean these surfaces with an appropriate cleaner WARNING Risk of injury Always comply with the safety data sheets and guidelines pr...

Page 52: ...clamping device with compressed air can force metal chips into thread and groo ves This can damage or even destroy the clamping device Never clean the clamping device with com pressed air Special tool...

Page 53: ...drical screws into the clamping devi ce again and tighten them finger tight For subsequent storage tightening the cylindri cal screws finger tight suffices This facilitates re commissioning and protec...

Page 54: ...particles may be in the grease they cause run errors if they come in in between two mating surfaces We recommend for this the following lubricant HAINBUCH grease See optional Accessories Alternatives...

Page 55: ...nation see section Cleaning espe cially at the clamping and end stop face to avoid da mages at the clamping device and the clamping ele ments early Check the query of the final position of the machine...

Page 56: ...to ascertain early damages at the clamping device and at the rubber of the clamping element During maintenance also the seals of the segmen ted clamping bushing must be checked for any da mage if nec...

Page 57: ...ed in Nm in the table Total friction coefficient tot 0 12 Diameter mm mm Torque for screw quality 10 9 Nm M 4 7 3 4 M 5 8 4 7 M 6 10 5 12 M 8 13 6 25 M 10 17 8 50 M 12 19 10 100 M 16 24 14 220 M 20 30...

Page 58: ...er for personnel and or property immediately execute the emergen cy stop function of the machine 2 Determine the cause of the fault 3 If correction of the fault requires work in the danger zone put th...

Page 59: ...Contact the machine manufacturer Machine manufac turer Compression springs fatigued at permanent tension Replace compression springs Specialist Eccentric dimensional deviation on the work piece Conce...

Page 60: ...ifference between the work piece diameter and the clamping bore Replace with a clamping unit that has a suitable clamping bore Specialist 9 3 Start up after corrected fault After correcting the fault...

Page 61: ...uf hainbuch at Internet www hainbuch at Belgium BIS Technics bvba sprl Zevenputtenstraat 20 3690 Zutendaal Phone 32 89518890 Fax 32 89518899 E mail info bistechnics com Internet www bistechnics com Bu...

Page 62: ...ne 30 6948 860408 Fax 30 210 2753725 E mail info cncmechanics gr Internet www cncmechanics gr Hungary GIMEX Hydraulik GmbH Selyem utca 1 9025 Gy r Phone 36 96525588 Fax 36 96427239 E mail info gimex h...

Page 63: ...il tns tnssro sk Internet www tnssro eu Slovakia TMC CR s r o Masn 27 9 60200 Brno Phone 420 533433722 Fax 420 548217219 E mail info tmccr cz Internet www tmccr cz Slovenia Elmetool d o o Prvomajska u...

Page 64: ...ne 1 4143589550 Fax 1 4143589560 E mail sales hainbuchamerica com Internet www hainbuchamerica com Brasil Sanposs Tecnologia Suprimentos e Consultoria Internacional Ltda Rua C ndia n 65 Jardim do Mar...

Page 65: ...03737 Fax 65 63053699 E mail phillip_lee jjsea com Internet www jjsea com Taiwan GSTC Technology Co Ltd No 418 Youn Chun East 1st Rd Taichung City 40877 Taiwan Phone 88 6423805678 Fax 88 6423805511 E...

Page 66: ...mandoteX Appendix 66 Order hotline 49 7144 907 333...

Page 67: ...otective equipment Hard hat 11 Protective gloves 12 Protective goggles 12 Protective work clothing 11 Safety footwear 11 Personnel requirements 9 Power specifications 20 Preservation 53 PSA Personal p...

Page 68: ...ox 1262 71667 Marbach Erdmannhauser Strasse 57 71672 Marbach Germany Phone 49 7144 907 0 Fax 49 7144 18826 sales hainbuch de www hainbuch com 24h Emergency call 49 7144 907 444 12 2016 Part no 80001 0...