Hainbuch ms dock, Operating Instructions Manual

Page 1: ...Operating instructions incl installation manual ms dock EN...

Page 2: ...ms dock 2 Order hotline 49 7144 907 333 Translation of the original operating instructions Order hotli ne 49 7144 907 333...

Page 3: ...rticular hazards 15 2 6 Other safety instructions 16 2 7 Screws 18 2 8 Functionality 18 2 9 Environmental protection 19 3 Technical data 20 3 1 General information 20 3 2 Performance values 20 3 3 Bal...

Page 4: ...the machine 36 8 Use 39 8 1 Use related safety 39 8 2 Installation of the clamping device 41 8 3 Removal of the clamping device 44 8 3 1 Removal of the functional unit 44 8 4 Checking the total stroke...

Page 5: ...line 49 7144 907 333 5 12 Disposal 64 13 Faults 65 13 1 Procedure with faults 65 13 2 Fault table 65 13 3 Commissioning after a fault has been remedied 66 14 Annex 67 14 1 Contact 67 14 2 Manufacturer...

Page 6: ...ature for conversion of actuating torque to actuating force 21 Table 3 Operating conditions 22 Table 4 Screw tightening torques metric control threads 34 Table 5 Screw tightening torques for aluminum...

Page 7: ...of the product WARNING Serious injuries caused by individual products or by inappropriate combinations of them Read and pay attention to all operating instruc tions for individual products and combina...

Page 8: ...ple and damage to ma terials warns of stored energy for example involving springs warns of hand injuries draws attention to the fact that the operating instructions of the product must be read 1 3 Def...

Page 9: ...ns of Business and the delivery terms of the manufacturer and all legislative stipula tions valid at the time of conclusion of this contract 1 5 Copyright This manual is protected by copyright and are...

Page 10: ...tool caused by an incorrect or defective spare parts Always use genuine spare parts made by the orig inal manufacturer NOTE Damage malfunctions or total failure of the prod uct or machine tool caused...

Page 11: ...and solely responsible for any resultant personal injury and or damage to materials DANGER Serious injuries caused by parts being ejected centrifugally if clamping force is insufficient With the clamp...

Page 12: ...alist Pneumatics specialists are trained in the specific task profile for which they are employed and are familiar with the rele vant standards and legislative provisions Due to their vocational train...

Page 13: ...hapter When used for its intended purpose the operational safety of the product is assured subject to compliance with relevant safety stipulations to the full extent foreseeable Intended use also incl...

Page 14: ...ns when working on the product by failing to use additional pro tective equipment if the product is used on non intended machines and or clamping devices 2 4 Personal protective equipment During work...

Page 15: ...sonal protec tive equipment Protective gloves To protect the hands from friction chafing stabbing or deeper injuries and from contact with hot surfaces Hard hat To protect against falling and projecti...

Page 16: ...actuate the actuating unit without first in stalling a clamping device Sharp edged parts WARNING Serious cut injuries caused by sharp edged parts and burrs All installation of individual parts must b...

Page 17: ...ts or their components and acces sories on a regular basis for visible signs of dam age see Inspections and Cleaning chap ters Use of damaged products their damaged compo nents and or their damaged ac...

Page 18: ...ecified tightening torque see nomenclature or the Screw tightening torques chapter Before reinstallation clean and degrease the screw and internal thread Radially mounted screws and threaded pins that...

Page 19: ...ous substances enter the environment accidentally take immediate re medial action If in doubt notify the relevant municipal authori ties about the incident The following environmentally hazardous subs...

Page 20: ...aximum performance values see General information chapter On all products used do not exceed the lowest of the maximum performance values Only use product in machine tools with the same performance va...

Page 21: ...or vice versa 3 5 1 Nomenclature Brief des ignation Unit Explanation Axial actuating force Maximum axial actuating force Actuating torque Maximum actuating torque Table 2 Nomenclature for conversion o...

Page 22: ...e to actuating force Scan sample 1 At an actuating torque of 30 Nm the axial tension ing force for size 5 7 is 19 kN and 21 kN for size XXS 4 A F Scan sample 2 At a required axial actuat ing force of...

Page 23: ...23 3 7 Type designation The type designation is on the product and it includes the following indications Manufacturer Product designation ID number marked with a symbol Build year Maximum actuating f...

Page 24: ...tuating unit The actuating unit provides a support for clamping devices The actuating unit was designed for stationary operation The actuating unit is screwed to the spindle flange This is operated ma...

Page 25: ...t to adapt it to the machine tool 4 3 Optional accessories The following optional accessories are available for different sizes of product 4 3 1 Torque wrench kit Depending on the scope of delivery th...

Page 26: ...suitable clamping device from HAINBUCH The product must only be actuated using the original actu ation key As well as for its general field of application this product was designed and developed for...

Page 27: ...r use appropriate load bearing equipment and lifting tackle WARNING Serious injuries caused by transporting off center equipment Pay attention to marks on the packaging items Attach the crane hook dir...

Page 28: ...ng items dry and protect them from the in gress of water Position designation Points to the correct upright position of the packaging item 6 3 Transport inspection Check the delivery on receipt immedi...

Page 29: ...m rolling away 6 When transporting on a trolley or car ensure that the product is securely mounted on a non slip surface be fore starting to move it 6 5 Packaging The individual packaging items are pa...

Page 30: ...e general condition of all parts and packaging If necessary refresh the preservation or replace it 6 7 Preservation 1 Clean and lubricate the product see Cleaning and Lubricating the product chapters...

Page 31: ...ing area of the machine WARNING Serious injuries caused by the escape of media under high pressure Shut down media delivery during installation and removal Relieve any pressure trapped in the system S...

Page 32: ...mage to materials caused by lifting gear left in the product Always remove lifting gear immediately after in stalling the product NOTE only for aluminum components Damage to materials can be caused by...

Page 33: ...tables show the specified values Knowledge of the applicable guidelines and design criteria is essential NOTE Damage to materials caused by defective screw tightening torques To secure the product to...

Page 34: ...e following table contains the reduced screw tightening torques for securing aluminum components Thread designa tion Tightening torque Nm Minimum screw depth mm M6 10 12 M8 23 16 M10 46 20 Table 5 Scr...

Page 35: ...in stallation chapter prepare for the following steps 7 5 1 Compatibility check Check the compatibility of the product and the connection point of the machine For this check that the connection point...

Page 36: ...ertically sus pended spindle 4 Place the product on the machine table 5 Screw in the product fixing screws and tighten them gen tly 6 Unfasten and remove any lifting gear that may have been required 7...

Page 37: ...t and the machine table 11 Check face run out on the test surface of the product ideally 0 01 mm Whenever the face run out is greater than the maximum per mitted value 1 Remove the product 2 Clean the...

Page 38: ...ms dock Installation 38 Order hotline 49 7144 907 333 5 Repeat the alignment process 6 Repeat the face run out test...

Page 39: ...rking area of the machine WARNING Serious injuries caused by tools and items of test equipment being ejected centrifugally Prior to commissioning ensure that all tools and items of test equipment are...

Page 40: ...machine that might drop down For installation removal of the clamping device on a vertically suspended spindle in the machine use a suitable mounting aid if necessary due to the weight WARNING High le...

Page 41: ...a mesh width of 100 mi crons NOTE Damage to seals caused by using the wrong cool ant lubricants To clean the product never use a cooling lubri cant that attacks and damages the sealing ele ments insta...

Page 42: ...position INFORMATION If lifting gear needs to be used rotate the actuating unit and machine spindle to tighten untighten the clamping device 5 Screw the clamping device firmly home on the actuating un...

Page 43: ...e on a suit able test surface ideally 0 01 mm 12 Check the axial run out of the clamping device on a suit able test surface ideally 0 01 mm Whenever the face run out and or the axial run out is greate...

Page 44: ...and stored safely in accordance with the manufacturer s stipulations see operating instructions for the clamping device 8 3 1 Removal of the functional unit 1 As described in the Preparing the machin...

Page 45: ...from the clamp ing device 6 Move the actuating unit into its front limit stop position INFORMATION If lifting gear needs to be used rotate the actuating unit and machine spindle to tighten untighten t...

Page 46: ...must be added together see General information chapter 8 5 Tests NOTE Serious damage to or destruction of the machine tool and the workpiece caused by damaged in complete or incorrectly installed prod...

Page 47: ...ping is in sufficient Never completely use up the total stroke of the product WARNING Serious injuries caused by projectile ejection of an actuating wrench Only ever use the original actuating wrench...

Page 48: ...presses the actuating wrench out of the product as soon as it is released INFORMATION To assure uniform tension on the workpiece to tighten the drive use the torque wrench kit 8 6 1 Move the clamping...

Page 49: ...ew down to the actuating torque determined To release clamping action on the workpiece turn the actuating screw to its limit stop position 2 Use the actuating key to turn the actuating screw clock wis...

Page 50: ...ctuating key in the actuating screw and hold it firmly INFORMATION To clamp the workpiece tighten the actuating screw down to the actuating torque determined To release clamping action on the workpiec...

Page 51: ...rking area of the machine 8 7 Procedure after a collision In the event of a collision the product and its components must be checked for cracks and damage before being used again For this remove the p...

Page 52: ...safety door hood WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation Never use compressed air to clean the product Also wear the following items of pe...

Page 53: ...up accidentally Set the machine tool into set up mode Remove all tools auxiliary equipment and items of test equipment immediately from the working area of the machine Remove all lifting gear from the...

Page 54: ...otential to drop down Depending on weight use an appropriate mount ing aid for installation or installing on a vertically suspended machine spindle WARNING High level of physical strain due to the wei...

Page 55: ...g screws on the product B Clamping bracket a Test surface product face run out b Test surface position product INFORMATION The fixing threads for the clamping device can be used as transport threads 1...

Page 56: ...1 Depressurize the hydraulic unit 2 Attach any lifting gear that may be required 3 If necessary fit the mounting aid onto a vertically sus pended spindle 4 Where required remove the clamping brackets...

Page 57: ...ms dock Removal Order hotline 49 7144 907 333 57 6 Remove the product from the machine table...

Page 58: ...le The following sections describe the maintenance work needed to ensure optimum and fault free operation If increased levels of wear are detected during regular checks shorten the maintenance interva...

Page 59: ...E1 Fixing screws on rocker F Bearing journal 1 F1 Pin on bearing journal 1 G Bearing journal 2 G1 Pin on bearing journal 2 H Adapter H1 Adapter pin K Actuating screw WARNING Eye injuries and cuts caus...

Page 60: ...not fall out or get damaged during installation removal and apply a thin coat of grease if necessary Cleanliness of the relevant limit stop and guide diameter are essential for achieving axial and fac...

Page 61: ...ut lubricants see Use of lubricants chapter Avoid too much lubricant on the locating face be cause this can cause face run out errors Apply grease to the sealing elements for example O rings rectangul...

Page 62: ...on of the product Maximum clamping force is reduced by approxi mately 20 if lubrication is insufficient Always comply with the maintenance intervals see Maintenance schedule chapter Lubrication takes...

Page 63: ...recommended GP 355 universal grease see the HAINBUCH product catalogue Alternatively Lubricants Manufacturer Product designa tion Grease MicroGleit GP 355 Kl ber QNB 50 Zeller Gmelin DIVINOL SD24440...

Page 64: ...bstances Lubricants auxiliary materials and operating flu ids are governed by legislation for the processing of special category waste All disposal to be per formed by authorized waste disposal specia...

Page 65: ...lt immediately 5 Depending on the type of fault get it remedied by au thorized and appropriately skilled specialists INFORMATION The troubleshooting table in the following section pro vides informatio...

Page 66: ...torque of the actuating screw and correct if nec essary Clamping force is too high Axial actuating force is too high Check the tightening torque of the actuating screw and correct if nec essary Skill...

Page 67: ...racking hotline Current status of your order Just call 49 7144 907 222 24 hour emergency phone line Has a system crash occurred or some other technical emer gency Our experts are there for you around...

Page 68: ...ms dock Annex 68 Order hotline 49 7144 907 333...

Page 69: ...ms dock Annex Order hotline 49 7144 907 333 69...

Page 70: ...tenance schedule 58 Misuse 13 O Operating conditions 22 P Packaging 29 Performance values 20 Personnel requirements 11 Electricians 12 Hydraulics specialist 12 Pneumatics specialist 12 Skilled special...

Page 71: ...ms dock Order hotline 49 7144 907 333 71 U Unpacking 29 W Warranty 10...

Page 72: ...ations reserved HAINBUCH GMBH SPANNENDE TECHNIK Postfach 1262 71667 Marbach Erdmannh user Strasse 57 71672 Marbach Germany Tel 49 7144 907 0 Fax 49 7144 18826 verkauf hainbuch de www hainbuch com 24 h...