Hakki Pilke 38 Pro PTO, Instructions Manual

Page 1: ...mbly operation and maintenance EC Declaration of Conformity Safety instructions Guarantee terms MAASEL N KONE OY Valimotie 1 FI 85800 Haapaj rvi Finland Tel 358 0 8 772 7300 info hakkipilke fi www hak...

Page 2: ...3 1 1 Placing the in feed conveyor in the operating or transport position 9 3 1 2 Placing the out feed conveyor in the operating or transport position 10 3 2 Controls 11 3 2 1 Tractor drive 12 3 2 2...

Page 3: ...g the saw bar 26 5 2 Changing the multiplier gear s oil 27 5 3 Changing the oil 27 5 4 Conveyor maintenance 29 5 4 1 Replacing and tensioning the in feed conveyor belt 29 5 4 2 Replacing and tensionin...

Page 4: ...of the log you are about to cut note that the shape of the log and other factors such as branches and burrs make the actual diameter larger and may prevent the log from being fed into the machine The...

Page 5: ...t The operator must wear ear protectors sufficiently tight fitting work clothing and gloves protective goggles and safety footwear The operator must ensure sufficient ventilation around the machine If...

Page 6: ...log from the side Lifting point for a forklift Beware of moving parts Beware of the cardan shaft Beware of the saw chain Beware of the splitting blade Only one person may operate the machine Disconne...

Page 7: ...ng materials in an environmentally friendly manner Check that the machine has not sustained any damage during transport and ensure that all necessary parts are included in the package In the event of...

Page 8: ...osition if it is to be moved more than 5 metres Exercise extreme caution when moving the machine in the operating position Always lower the machine to the ground when you stop Note Incorrect lifting m...

Page 9: ...the in feed conveyor in the operating position as follows 1 Ensure that sufficient room is available to lower the input conveyor approx 2 m 2 Release the lock by lifting handle A upward with your lef...

Page 10: ...its lowest position Note Leave sufficient clearance approx 30 cm for the discharge opening of the conveyor 4 Turn the upper section of the conveyor to the operating position with handle C at the upper...

Page 11: ...handle C 4 Turn the conveyor to the middle position See Section 3 2 4 5 Turn splitting groove guard E into transport position as shown in Figure 9 6 Lift the conveyor with the winch until it locks in...

Page 12: ...Figure 11 Right left In feed conveyor control Button A Activation for splitting Button B HakkiCut control button for the cutting function Forwards backwards Splitting blade is lowered raised Figure 11...

Page 13: ...cted from the tractor Finally ensure that all connections are safe and secure Never use a damaged or unprotected cardan shaft Note Tractor powered machines must be attached to the lifting equipment of...

Page 14: ...makes an abnormal noise and the hydraulic functions are inoperable the current phase is incorrect We recommend using an extension cord that allows you to switch the current phase using a phase switch...

Page 15: ...tion Re insert locking pin A and cotter pin B Note Turn the limiter plate to the correct position according to the thickness of the log See Figures 17 and 18 The wrong position may cause damage to the...

Page 16: ...the conveyor optional is available you can use control lever D Figure 10 to swivel the conveyer laterally In other words turning the lever forwards swivels the conveyer to the left and turning the lev...

Page 17: ...n on the machine The machine may not be used before a test run has been performed and all the functions of the machine have been tested Both the test run and testing can only be performed by a person...

Page 18: ...the machine the maximum allowed log length is 4 5 m Always lift and place wood on the in feed conveyor in a safe manner that does not put the operator in danger Note Placing logs directly on the in fe...

Page 19: ...ng section and start the splitting process using joystick button A Figure 11 4 3 3 Using the quick couplings of the additional hydraulics Connect the additional hydraulics e g when using the HakkiFeed...

Page 20: ...owing 1 Return the splitting beam to the initial position by opening and closing the machine s protective cover 2 Lift the splitting blade to the highest possible position with lever E in Figure 10 an...

Page 21: ...Pull out locking bar A as shown in Figure 22 Lower the splitting blade to its low position which releases shaft C from blade slot B 2 Shut down the machine and disconnect it from its power source 3 O...

Page 22: ...moved completely Simply loosen the bolts and slide the cover plate so that the bolt heads fit through the hole 3 Sensor A is used to determine the point at which the splitting cylinder will stop durin...

Page 23: ...The following factors significantly affect the operation of the debris removal device the angle of the out feed conveyor the speed of the belt and the distance and height of separation plate C from th...

Page 24: ...onveyors as well as the working platform into their transport and storage positions 6 Place the conveyors into the transport and storage position 7 Clean the machine and carry out any maintenance 8 St...

Page 25: ...rench turn locking part A in Figure 27 about 90 degrees in the open direction to release the saw chain locking mechanism 5 Pull the saw chain down to move the saw motor forwards and to loosen the chai...

Page 26: ...you may have to tension the chain manually Figure 27b 5 1 2 Replacing the saw bar Replace the saw bar as follows 1 Remove the saw chain according to steps 1 6 in Section 5 1 1 2 Remove the bar bolts...

Page 27: ...cover of the machine in the reverse order of steps 1 5 in Section 5 3 Figure 29 5 3 Changing the oil Change the hydraulic oil of the firewood processor as follows Note Select the appropriate oil type...

Page 28: ...suitable container 5 Open the cover of hydraulic filter C and replace the filter 6 Tighten plug B firmly and fill the tank with fresh oil approx 65 litres 7 Finally ensure that the oil level settles...

Page 29: ...rom the side of the in feed conveyor s drive roller B until you can pull the belt out from the other end C 7 Lead the rest of the belt under the wood gripper around the rear roller and finally behind...

Page 30: ...it out from the other end of the conveyor Pull out a length of approx 60 cm 8 Push the other end of the belt into the upper section of the folded conveyor top opening from the end of the conveyor Feed...

Page 31: ...out feed conveyor s turning joint 1 pc in Figure 39 Every 50 hrs 3 Hinged nipples of the guard 2 pcs in Figure 40 Every 50 hrs 4 Cylinder nipples of the cutting unit 2 pcs in Figures 41 and 43 Every 5...

Page 32: ...32 40 Hakki Pilke 38 Pro Translation Version 3 Figure 42 Figure 43 Figure 44 Figure 45 Figure 46...

Page 33: ...a 5 7 Solenoid and pressure regulating valves The machine s cartridges have been adjusted to the correct settings at the factory The firewood processor s guarantee is void if the factory settings are...

Page 34: ...ief valves that are presented in Figures 48 49 below 1 Relief valve of the saw bar pressure ca 28 bar 2 Solenoid valve of the saw 3 Solenoid valve of the splitting function 4 Speed valve 160 bar 5 Mai...

Page 35: ...nded for outdoor use it should be covered and stored in a sheltered location or indoors Before prolonged storage the machine must first be cleaned then washed according to Section 5 8 and lubricated a...

Page 36: ...34 40 Hakki Pilke 38 Pro Translation Version 3...

Page 37: ...ctly adjusted Lower the path of the saw bar The saw chain does not properly sink into the wood 1 The saw chain is dull 2 The saw bar is crooked 1 Sharpen or replace the saw chain 2 File the bar to mak...

Page 38: ...36 40 Hakki Pilke 38 Pro Translation Version 3 9 Electrical diagrams...

Page 39: ...retailer The guarantee does not cover Damage caused by normal wear and tear such as blades and belts improper use or use contrary to the instruction manual Damage caused by negligence of maintenance o...

Page 40: ...nland Name and address of the person who is authorised to compile the technical file Name Timo Jussila Address Valimotie 1 FI 85800 Haapaj rvi Finland The aforementioned person assures that Hakki Pilk...