Hakki Pilke 50 Pro, Manual

Page 1: ...ssembly operation and maintenance EC Declaration of Conformity Safety instructions Guarantee terms MAASEL N KONE OY Valimotie 1 FI 85800 Haapaj rvi Finland Tel 358 0 8 772 7300 info hakkipilke fi www...

Page 2: ...3 1 2 Placing the out feed conveyor in the operating or transport position 11 3 2 Controls 13 3 2 1 Tractor drive 15 3 2 2 Electrical drive 16 3 2 3 Adjusting the log length 17 3 2 4 Using the out fe...

Page 3: ...er gear s oil 32 5 3 Changing the hydraulic oil and filters 32 5 4 Conveyor maintenance 34 5 4 1 Replacing and tensioning the in feed conveyor belt 34 5 4 2 Replacing and tensioning the out feed conve...

Page 4: ...you are about to cut note that the shape of the log and other factors such as branches and burrs make the actual diameter larger and may prevent the log from being fed into the machine The splitting...

Page 5: ...f the machine or remove protective equipment The operator must wear ear protectors sufficiently tight fitting work clothing and gloves protective goggles and safety footwear Before starting up the mac...

Page 6: ...forklift Beware of moving parts Beware of the cardan shaft Beware of the saw chain Beware of the splitting blade Only one person may operate the machine Disconnect the power supply before any mainten...

Page 7: ...lled for transport 2 2 Lifting and moving the machine When moving the machine make sure that the moving and lifting capacity of your tractor or forklift is sufficient for the weight of the machine Onl...

Page 8: ...mage the machine 2 3 Main components of the machine The Hakki Pilke 50 Pro is a firewood processor with fully hydraulic controls In other words all of the machine s functions are controlled hydraulica...

Page 9: ...y instructions in Section 1 5 Note Inspect and clean the machine according to Sections 4 3 and 5 8 before arranging it for transport 3 1 1 Placing the in feed conveyor in the operating or transport po...

Page 10: ...de support leg B with your other hand to ensure that it settles in the correct position as shown in Figure 5 4 Turn log guide plate C into the working position as shown in Figure 6 Place the in feed c...

Page 11: ...veyor hydraulically by turning lever D in Figure 10 to the right Note Leave sufficient clearance approx 30 cm for the discharge opening of the conveyor 3 Turn the upper section of the conveyor to the...

Page 12: ...r section Figure 9 and lower the conveyor to the lowest possible position with lever D as shown in Figure 10 3 Turn the conveyor belt s support bar E Figure 9 on top of the belt and then turn the uppe...

Page 13: ...Middle position The out feed conveyor belt does not run Lower position The out feed conveyor belt runs backwards momentary use for removing a blockage for example C Speed adjuster for the out feed co...

Page 14: ...hydraulic log press Button C Activating the splitting function Button D Performing the cutting function by keeping the button pressed down o The saw performs the cutting motion automatically the saw c...

Page 15: ...trols is connected to the tractor s 12 V socket for a work machine Figure 14 Figure 12 When using the cardan shaft observe any instructions provided by the manufacturer of the shaft The machine requir...

Page 16: ...f the machine The electrically powered machine is turned on with the green button of the remote starter located in the control panel in the front of the machine Figure 15 The actual starter is located...

Page 17: ...connect with limiter plate B 1 Turn the machine off and open the machine s guard 2 Adjust the log length limiter to the desired length by releasing the lock in Figure 16 to the open position as shown...

Page 18: ...eft Lever backwards the conveyor turns to the right Lever to the left the conveyor s angle to the ground increases Lever to the right the conveyor s angle decreases Figure 17 By using lever B Figure 1...

Page 19: ...the size of the firewood consistent The blade can be lowered to the lowest position in one go by raising the blade to the upper position and clearing the space under the blade The machine must be shut...

Page 20: ...hose B black string to the return side quick coupling in the tractor s hydraulics 3 Ensure that flow adjustment screw C is in the correct position as follows Loosen locking nut D Fully bottom out adju...

Page 21: ...unctions of the machine have been tested Both the test run and testing can only be performed by a person who has studied the machine s manual Note When turning on the machine in cold weather 5 C or co...

Page 22: ...that the splitting beam is returned to its original position by pressing button A Figure 11 9 Conduct a test run for the in feed conveyor s feed and return motion with joystick E Figure 10 10 Activate...

Page 23: ...the log against the in feed conveyor during the cutting motion The log press is also locked in this position until it is released with button B Figure 11 The operator must ensure that the log being fe...

Page 24: ...quick coupling C i e the direct line to the hydraulic tank Figure 18 4 3 5 Connecting a log table s in feed rollers to the in feed conveyor A log table s e g HakkiFeed 472 in feed rollers can be conne...

Page 25: ...2 4 4 2 Resplitting or splitting without cutting 1 Raise the protective cover of the cutting and splitting groove 2 Place the log you want to split in the splitting groove 3 Close the protective cove...

Page 26: ...ting the steps in reverse order Figure 21 4 4 2 Adjusting the stroke length of the splitting motion In the Hakki Pilke 50 Pro firewood processor the splitting cylinder is controlled electrically with...

Page 27: ...ed with adjustment screw C Figure 10 If the conveyor is jammed for any reason the out feed conveyor must be stopped with lever B Figure 10 and the machine shut down before the cause is removed If the...

Page 28: ...distance of separation plate D is optimised at the factory in conjunction with the testing of the machine However the adjustment can be changed with adjustment screw C 2 pcs Figure 23 if necessary The...

Page 29: ...ny maintenance adjustment replacement or cleaning measures Only use spare parts that are supplied by the manufacturer or your retailer If the guards of the machine have to be removed for maintenance t...

Page 30: ...n to release the pressure in the automatic saw chain tensioner 3 Put on gloves and pull the saw chain downwards at the middle of the beam This will loosen the chain and allow you to remove it 4 Instal...

Page 31: ...Section 5 1 1 2 Remove the bar s fastening bolts A in Figure 25 3 Remove fastening plate C Figure 26 and remove the saw bar from the groove 4 Place the new bar against gear wheel B twist it into the g...

Page 32: ...new oil to the multiplier gear and close filler cap E The required amount is 0 34 litres You can check the oil level through oil level gauge B Figure 27 Figure 27 5 3 Changing the hydraulic oil and fi...

Page 33: ...n in a cold space the use of an oil with a viscosity of ISO VG 32 and an oil heater accessory is recommended In a tractor powered machine the recommended oil under normal conditions is ISO VG 46 with...

Page 34: ...gh opening B at the side of the in feed conveyor s drive roller until you can pull the belt out from the other end C 7 Lead the rest of the belt under the log press around the rear roller and finally...

Page 35: ...feed conveyor plates The out feed conveyor plates can be replaced by disconnecting the bolt joints 3 x M8 fastening the plates and replacing the plates with new ones It is recommended that you move th...

Page 36: ...e 45 every 200 hours 14 Grease nipples of the saw cylinder 2 pcs in Figure 46 every 50 hours 15 Grease nipple of the cylinder pin in Figure 47 every 200 hours 16 Grease nipple for the wood measuring d...

Page 37: ...37 47 Hakki Pilke 50 Pro Translation Version 1 2018 Figure 41 Figure 43 Figure 45 Figure 42 Figure 44 Figure 46...

Page 38: ...pumping motion occurs when the saw begins to run You can adjust the amount of saw chain oil fed to the chain with the help of hex socket screw A Figure 49 i e the amount of oil decreases when the scr...

Page 39: ...ere are no air bubbles in the hoses Then fasten hex socket screw A back into place and adjust the saw chain oil volume with the help of the instructions in Section 5 6 5 7 Solenoid and pressure regula...

Page 40: ...ls the wood measuring device and log press lowering motion D Return oil control valve E Log press control valve lifting motion F Splitting valve controls the splitting cylinder forwards backwards G In...

Page 41: ...large hydraulic pump 200 bar J Booster valve Correct adjustment value the hex socket screw is approx 9 5 mm visible in relation to its head under a protective cup K Speed valve Correct adjustment valu...

Page 42: ...e s rear guard and removing the screws circled in Figure 55 The safety device operates as follows 1 When the head of bolt B presses the safety sensor switch C to the lower position Figure 56 the elect...

Page 43: ...ine at suitable intervals and always before storing the machine for a prolonged time After washing the firewood processor must be lubricated according to the instructions in Section 6 5 10 Storage Alt...

Page 44: ...e Subsequent X X X Amount approx 125 l For example ISO VG 32 Oil filter Always when changing oil Number 97348 13921107005357 All levers Lubrication X Lubrication oil Saw bar Check X 20 1 6 mm Saw blad...

Page 45: ...tion See Section 3 2 2 The electric motor does not start 1 The machine makes a loud noise but does not start 2 The thermal relay has tripped 3 Starter fuse triggered 4 The input cable is faulty 1 The...

Page 46: ...to a material fault must be returned to the manufacturer via the retailer The guarantee does not cover Damage caused by normal wear and tear such as blades and belts improper use or use contrary to t...

Page 47: ...urer Maasel n Kone Oy Address Valimotie 1 FI 85800 Haapaj rvi Finland Name and address of the person who is authorised to compile the technical file Name Timo Jussila Address Valimotie 1 FI 85800 Haap...