Hakki Pilke 55 PRO, Manual

Page 1: ...ssembly operation and maintenance EC Declaration of Conformity Safety instructions Guarantee terms TP Silva Oy Valimotie 1 FI 85800 Haapaj rvi tel 08 7727300 info hakkipilke fi www hakkipilke fi ENGLI...

Page 2: ...2 Tractor drive 14 3 2 3 Electrical drive 15 3 2 4 Adjusting the log length 16 3 2 5 Using the XL Conveyor out feed conveyor accessory 17 3 2 6 Adjusting and using the splitting knife 18 3 2 7 Using...

Page 3: ...placing the saw bar 29 5 2 Changing the oil of the multiplier gear 30 5 3 Changing the hydraulic oil and filters 31 5 4 Conveyor maintenance 32 5 4 1 Replacing and tightening the in feed conveyor belt...

Page 4: ...estimating the diameter of the log you are about to cut note that the shape of the log and other factors such as branches and burrs make the actual diameter larger and may prevent the log from being...

Page 5: ...ctors sufficiently tight fitting work clothing and gloves protective goggles and safety footwear Before starting up the machine the operator must ensure that the machine and its guards are intact When...

Page 6: ...Beware of the saw chain Beware of the splitting knife Only one person may operate the machine Disconnect the power supply before any maintenance procedures The danger zone around the machine is 10 met...

Page 7: ...machine When moving the machine make sure that the moving and lifting capacity of your tractor or forklift is sufficient for the weight of the machine Only lift the machine by the designated lifting p...

Page 8: ...ition Always lower the machine to the ground when you stop Note Incorrect lifting may cause a hazardous situation or damage the machine Note Road transport of the machine with a tractor is prohibited...

Page 9: ...e according to Sections 4 3 and 5 8 before arranging it for transport 3 1 1 Placing the in feed conveyor in the operating or storage position Place the in feed conveyor in the operating position as fo...

Page 10: ...tles in the appropriate slot position the log guide plate and tighten it with the circled bolts in Figure 7 5 Also attach the other guide plate and tighten it with the four circled bolts shown in Figu...

Page 11: ...C Control valve of the out feed conveyor accessory and multiplier knife Lever up down turns the out feed conveyor to the right left Lever right multiplier knife is lowered Lever left multiplier knife...

Page 12: ...to the upper position last log for example I Fine tuning adjuster of the saw bar lowering speed Turning the adjuster clockwise reduces the lowering speed while turning the adjuster anticlockwise incr...

Page 13: ...activate the measuring device adjustment See section 3 2 4 G Maintenance menu sensor statuses and other necessary maintenance related information H Settings change display language volume measurement...

Page 14: ...ource Connect the cooler s power cable C to socket G of the 12V power source Connect input E of the 12V power source directly to the tractor s battery using a suitable fuse Please note The power requi...

Page 15: ...to the lower three pin socket Figure 14a lower The electrically powered machine is turned on with the green button of the remote starter located in the control panel in the front of the machine Figur...

Page 16: ...is not oversized and does not connect with limiter plate B Figure 16 guide plates or other machine components 1 Press display knob A once to activate the measurement change Figure 15 2 Turn the knob u...

Page 17: ...turns to the left Lever backwards the conveyor turns to the right Note Always ensure that there is nothing in the way of the out feed conveyor before turning it The angle of the out feed conveyor is...

Page 18: ...calculates the correct height for splitting knife B and the cylinder lifts lowers the knife to the correct height during sawing The splitting knife can be manually adjusted with the top buttons on th...

Page 19: ...urning control lever A to the left as shown in Figure 17 4 When lowering the blade back to the lower position pull cord C in figure 20 to unlock the multiplier knife and raise the stopper D to the upp...

Page 20: ...n operating manual Please read the manual before using the device Connect the sawdust blower to the machine as follows 1 Attach the sawdust blower s hose to connector F in Figure 22 2 Then observe the...

Page 21: ...ect the output starting with a slow speed and increasing the speed from a minimum of 450 rpm to a maximum of 500 rpm b Electrical drive Connect the cable to the socket of the firewood processor start...

Page 22: ...re that the speed of the out feed conveyor belt is suitable by adjusting it 1 Choose the log to process Note that the maximum log diameter is 55 cm The knottiness and shape of the log can increase the...

Page 23: ...lowers the piece to the bottom of the splitting groove Figure 25 in a controlled manner The need for the guide plates depends on the thickness and length of the piece of wood that is being split A lon...

Page 24: ...g the auxiliary device s hydraulic hoses into the quick couplings in Figure 26 The one marked in red to quick coupling B The one marked in black to quick coupling A The one marked in blue to quick cou...

Page 25: ...g by pressing button C Figure 10 This recharges the machine s pressure booster to provide full power 3 If the log is still not split completely raise the splitting knife slightly approx 5 cm and repea...

Page 26: ...e reattached after maintenance Figure 28 4 4 2 Halving the stroke length of the splitting motion When splitting logs with a diameter of over 30 cm but a length of under 24 40 cm with the Hakki Pilke 5...

Page 27: ...veyor s belt and the belt s alignment can be adjusted as follows 1 Loosen fastening nut B Figure 29 2 Tighten loosen the belt with nut C in Figure 29 the same amount on both sides of the belt If the b...

Page 28: ...good idea to keep a replacement chain on hand so that you do not need to interrupt your work to sharpen the chain 5 1 1 Replacing and tensioning the saw chain The Hakki Pilke 55 Pro firewood processo...

Page 29: ...ing to steps 1 3 of Section 5 1 1 2 Remove the beam s fastening bolts A Figure 30 3 Remove fastening plate C Figure 31 and remove the saw bar from the groove 4 Place the new bar against gear wheel B t...

Page 30: ...32 and drain the oil into a suitable container Note The multiplier gear s oil volume is 0 34 litres 2 Close plug C and open filler cap A Figure 32 3 Feed the new oil to the multiplier gear and close...

Page 31: ...lter housing 2 pcs Remove the old filter cartridges and install new ones Reattach the covers with the circled bolts Note The oil volume is approx 125 litres so be prepared to replace the container mor...

Page 32: ...le height 4 Disconnect the joint by using pliers for example to pull out wire A Figure 31 that holds the joint together 5 Remove the old belt 6 Slide the new belt under the table through opening B at...

Page 33: ...sides First loosen the circled bolts total 6 pcs so that the rear roller can move Retighten after adjustment The belt is at the correct tension when its middle section is raised approx 5 cm when the c...

Page 34: ...immediately once the lubricator s red light A is lit Figure 39 The grease volume can be changed The standard setting is 1 month cartridge Grease is only pumped when the machine is connected to 12 V v...

Page 35: ...sented in the figures below 1 Grease nipples of the splitting knife height adjustment cylinder 2 pcs Figure 41 2 Right side nipples of the multiplier knife 2 pcs Figure 42 3 Left side nipples of the m...

Page 36: ...Translation Version 3 2022 5 Grease nipples of guide plate 2 4 pcs Figure 45 6 Grease nipples of the out feed conveyor bearings 2 pcs Figure 46 7 Grease nipples of the log press 3 pcs Figure 47 Figur...

Page 37: ...on Version 3 2022 8 Grease nipples of the wood measuring device 2 pcs Figure 48 9 Grease nipples of the log table support legs 2 pcs Figure 49 Figure 48 Figure 49 10 Grease nipples of in feed roller b...

Page 38: ...38 48 Hakki Pilke 55 Pro Translation Version 3 2022 11 Drive roller nipple 1 pc Figure 51 12 Guard nipples 4 pcs Figure 52 Figure 51 Figure 52...

Page 39: ...ich releases the screw for free rotation The factory setting for adjuster A Figure 53 is 2 turns towards the open position from the closed position Increase or decrease the amount as necessary accordi...

Page 40: ...can be measured and checked in accordance with the following instructions The valves of the Hakki Pilke 55 Pro are presented in the figures below Figure 55 A is the control valve of the measuring devi...

Page 41: ...oints is 1 4 Figure 58 G is the log press valve H is the feed stop valve if the bar is not up the timber feed is stopped I is a relief valve J is the return oil manifold K is the base plate for pressu...

Page 42: ...e machine and the working area are sufficiently clean during operation The machine must always be cleaned after use Clean the machine at suitable intervals and always before storing the machine for a...

Page 43: ...er Always when changing oil Number 97348 2 pcs 13921107005357 Grease nipples Lubrication According to Section 5 Lubrication oil SKF lubricator cartridge Check Replace as necessary X Cartridge 50050229...

Page 44: ...ar is crooked 3 The saw chain is not supplied with sufficient oil 1 Sharpen or replace the saw chain 2 File the bar to make it straight 3 Increase oil feed The machine starts but none of the functions...

Page 45: ...fault can be identified When submitting a guarantee claim the buyer must always include the type and serial number of the machine in the claim and present a receipt that includes the date of purchase...

Page 46: ...antee period of the machine expires at the same time as the machine s guarantee The guarantee is void if the ownership of the machine is transferred to a third party during the guarantee period The gu...

Page 47: ...and Name and address of the person who is authorised to compile the technical file Name Timo Jussila Address Valimotie 1 FI 85800 Haapaj rvi Finland The aforementioned person assures that Hakki Pilke...

Page 48: ...48 48 Hakki Pilke 55 Pro Translation Version 3 2022...